Unveil the pinnacle of technological sophistication with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This marvel is engineered to triumph in even the most demanding environments. Boasting extraordinary anti-wear and corrosion-resistant characteristics, this idler is impeccably sealed to defy water and dust, rendering it the quintessential choice for arduous locales like coal mines. Its anti-vibration design ensures uninterrupted operations and extends its lifespan significantly, establishing an unprecedented standard for endurance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates a cutting-edge TKAS idler production line, masterfully crafted by the esteemed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same illustrious manufacturer, guaranteeing precision and efficacy. Moreover, we possess two sophisticated idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an exceptional length spectrum from 190 mm to 2200 mm.Our unwavering dedication to excellence is evidenced by our selection of high-grade special steels for idlers. We procure these materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our commitment to superior quality is further demonstrated by our unique steel pipe straightening process, which substantially reduces ovality and straightness variances of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably minimized from 0.025 to 0.023, and radial runout is optimized from 1.0 mm to a striking 0.35 mm. Post-straightening straightness improves from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, per the MT821 standard, our idlers achieve an elevated precision grade with a remarkable service life surpassing 45,000 hours.
Our production line stands as a testament to technological excellence, achieving complete automation through every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as diminutive as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques ensuring the idler shell remains untouched by wear throughout its remarkable service life, which extends to no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged longevity. We employ elite bearings from prestigious brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, ensuring superior waterproof protection that fully complies with these rigorous standards.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are produced in strict accordance with national welding standards, guaranteeing structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a renowned national 'Little Giant' and a paragon of excellence in the realm of belt conveyors. Enriched by a substantial registered capital of 260 million yuan, our colossal expanse stretches over 650 mu, equivalent to an impressive 433,333 square meters. Within this expansive domain, we have meticulously constructed 200,000 square meters of cutting-edge factory spaces, seamlessly integrated with 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our infrastructure is a testament to technological prowess, equipped with over 500 advanced belt conveyor processing machines, fortifying our total assets to a remarkable 800 million yuan. By harmoniously melding visionary design, groundbreaking research, and premier manufacturing, we deliver trailblazing and unmatched belt conveyors. This unwavering dedication has culminated in an extraordinary annual sales turnover of 500 million yuan, firmly establishing our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. illuminates a path of innovation and technological prowess. Esteemed as a national high-tech enterprise, we exemplify the pinnacle of intelligent manufacturing within Shanxi Province. Our distinguished accolades comprise the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are celebrated for our unwavering commitment to contracts and stellar reputation. Our trademarks and products are synonymous with excellence, achieving an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive brilliance is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core repertoire features an outstanding collection of belt conveyors, each masterfully engineered to meet diverse needs. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets extending across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele is composed of industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is entrenched in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the paramount belt conveyor manufacturing nucleus, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By steadfastly adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has garnered the enduring trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the industry's finest talents. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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