Step into a world of cutting-edge technology with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s Heavy-Duty Customized Idler for Industrial Belt Conveyor. This revolutionary, maintenance-free steel belt conveyor idler is meticulously engineered to withstand the harshest environments, boasting anti-wear, corrosion-resistant, sealed, waterproof, and dustproof features. Designed specifically for challenging sectors like coal mining, its anti-vibration design ensures seamless operation and unparalleled durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly operates an advanced TKAS idler production line, skillfully engineered by the renowned Tangshan Kaiyuan. This is further enhanced by three additional semi-automatic lines from the same illustrious manufacturer. Complemented by two sophisticated idler shaft material production lines from the esteemed Fuzhou Sanxun, our facilities are fully equipped to process a vast array of idler diameters.Ranging from φ89 mm to φ219 mm, and providing a superior length range that extends from 190 mm to an impressive 2200 mm.Our steadfast commitment to quality is showcased in our selection of premium special steels for idlers, sourced from prestigious suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering dedication to achieving excellence is evident in the specialized steel pipe straightening process, which reduces ovality and straightness errors by an incredible 50% compared to the MT821 standard. With a frictional resistance coefficient refined from 0.025 to 0.023 and radial runout enhanced from 1.0 mm to an impressive 0.35 mm, our idlers reach a higher precision grade with a lifespan exceeding an extraordinary 45,000 hours.
Our production line epitomizes technological excellence, achieving unmatched automation at every stage, from straightening to pipe cutting, boring, stamping, welding, and assembly. This state-of-the-art operation exemplifies peak efficiency and forward-thinking innovation.
Our idler shaft processing employs cutting-edge, fully automated production lines, executing precise procedures such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft with remarkable precision.The distance between two milled grooves can be a precise 190 mm,while accommodating workpieces of up to a formidable length of 2200 mm.
Technological level
1. Our idlers are expertly designed for easy replacement, featuring robust and enduring welding craftsmanship. This ensures that the idler shell remains wear-free, delivering an astounding service life of no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with dual-layer seals. This advanced design offers superior sealing, minimized rotational resistance, and extended longevity, utilizing elite bearings from prestigious brands like SKF for peak performance.
3. The idlers' exceptional dustproof capabilities conform strictly to the MT821 - 1999 regulations, while their waterproof performance meets these stringent standards impeccably.
4. Each steel material is meticulously pre-treated to achieve the St2-1/2 level, and all welded structures are manufactured in strict adherence to national welding standards, ensuring compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely optimized to 0.022 or below, with the lower idlers achieving an even more impressive coefficient not exceeding 0.02, underlining our dedication to excellence in engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated 'Little Giant' on a national scale and a preeminent force in the realm of belt conveyors. Our renowned establishment is backed by a notable registered capital of 260 million yuan and spans a colossal expanse of 650 mu, equivalent to about 433,333 square meters. Within this vast domain, we've developed 200,000 square meters of state-of-the-art factory facilities, along with 13,200 square meters allocated for offices, residential, and key amenities. Our operations are empowered by over 500 avant-garde sets of belt conveyor processing machinery, bolstering our impressive total assets of 800 million yuan. Through a harmonious blend of visionary design, groundbreaking research, and exceptional manufacturing, we offer innovative and unmatched belt conveyors that set new standards. This unwavering dedication has culminated in an impressive annual sales revenue of 500 million yuan, firmly establishing us as undisputed leaders in our field.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes a beacon of ingenuity and technological superiority. Celebrated as a national high-tech enterprise, we stand as paragons of intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are highly lauded by the China Heavy Machinery Industry Association, recognized for our unwavering adherence to contracts and commendable reputation. Our trademarks and offerings are emblems of excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is fortified by 4 invention patents and 7 newly filed, alongside 52 utility model patents. Our significant contributions to national standards and scientific research set benchmarks with provincial and local standards, earning distinguished acknowledgment in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's premier offerings showcase a stellar collection of belt conveyors, each meticulously engineered to meet diverse requirements. Our leading products feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, which have secured wide acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and further afield. Our distinguished customer base includes industrial giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our ethos revolves around a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, precision, and innovative excellence, with a vision to emerge as the foremost belt conveyor manufacturing center, celebrated for its exemplary intelligence and scale. Our aspiration is to gain acclaim as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control protocols. This unwavering dedication has earned us the steadfast trust of our users, enabling market growth and guaranteeing a 100% repeat purchase rate from loyal customers, who consistently commend our outstanding product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently committed to nurturing talent and driving innovation. Through significant investments in talent acquisition and development, we've established a robust growth platform that draws the finest talent in the industry. Our structured, multi-generational talent hierarchy seamlessly integrates the experience of seasoned experts, the dynamism of mid-career professionals, and the innovative flair of budding young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly strengthened our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. Our experts seamlessly integrate existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that drives pioneering development and forward momentum.
Industry Conveyor
Audited Supplier 
){kind=link}