Unveil the pinnacle of cutting-edge innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to thrive in the harshest environments. This idler exemplifies exceptional anti-wear and corrosion resistance, boasting a fully sealed design to thwart water and dust intrusion, making it the quintessential choice for demanding settings like coal mines. Its anti-vibration engineering ensures fluid operations and extends its longevity, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our cutting-edge TKAS idler production line, a sophisticated creation from the esteemed Tangshan Kaiyuan. This is perfectly complemented by three semi-automatic production lines from this renowned manufacturer, guaranteeing precision and operational excellence. Additionally, we possess two innovative idler shaft material production lines from Fuzhou Sanxun. These advanced facilities empower us to efficiently cater to a diverse spectrum of idler diameters, ranging fromφ89 mm to φ219 mm, offering an unparalleled length range from 190 mm to 2200 mm.Our unwavering commitment to superior quality is evident in our selection of premium special steels for idlers. We source these top-tier materials from distinguished suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of exceptional quality is demonstrated through our specialized steel pipe straightening process, significantly reducing ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively diminished from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astonishing 0.35 mm. Post-straightening, straightness enhances from 1.0 mm to an extraordinary 0.20 mm. Withstanding an axial load exceeding 15 KN, in compliance with the MT821 standard, our idlers achieve a superior precision grade, boasting a lifespan exceeding an extraordinary 45,000 hours.
Our production line stands as an epitome of technological excellence, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing meticulously precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to an impressive length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, employing robust welding techniques that ensure the idler shell remains unworn throughout its remarkable service life, extending no less than 45,000 hours.
2. Boasting specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and extended durability. We employ top-of-the-line bearings from esteemed brands like NSK to guarantee unparalleled performance.
3. The external dustproof features of our idlers are stringently aligned with MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these rigorous standards.
4. Every steel material undergoes thorough pre-treatment to attain the St2-1/2 level. Parts encompassing welded structures are crafted in strict accordance with national welding standards, ensuring structural conformity with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers uphold an even more impressive coefficient, not exceeding 0.02, highlighting our unwavering commitment to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated 'Little Giant' in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive domain covers an impressive 433,333 square meters (650 mu). Our state-of-the-art infrastructure includes 200,000 square meters of cutting-edge factory buildings and 13,200 square meters dedicated to offices, accommodation, and key facilities. Powered by over 500 advanced belt conveyor processing equipment, our total assets soar to 800 million yuan. We excel in visionary design, groundbreaking research, and superior manufacturing, delivering unmatched belt conveyors. This dedication results in an extraordinary annual sales revenue of 500 million yuan, cementing our leadership in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a lighthouse of technological innovation and excellence. As a celebrated national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association, celebrated for our unwavering commitment to contracts and impeccable reputation. Our trademarks and products stand as beacons of quality, boasting an AAA-level status in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative streak is fortified by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an extensive lineup of belt conveyors, each masterfully engineered to meet diverse needs. Our standout products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, earning widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clients include industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy centers on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, precision, and inventive supremacy, aspiring to be the premier belt conveyor manufacturing hub, renowned for intelligence and scale. Our vision is to achieve distinction as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control protocols. This unwavering commitment has earned us the trust of our users, facilitating market growth and guaranteeing a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have created a powerful platform that attracts the industry's best. Our structured, multi-generational talent echelon seamlessly fuses the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace a world of innovation and unparalleled excellence with Xingsheng Machinery. As a beacon of distinction, our company is driven by an unrelenting commitment to revolutionary design and state-of-the-art research and development. Our team of seasoned experts artfully blends current technologies with groundbreaking advancements, boldly confronting technical challenges. This fearless strategy establishes a steadfast foundation, propelling cutting-edge development and forward momentum. It ensures that each product we create is a testament to industry-leading innovation, standing proudly at the forefront of technological progress.
Industry Conveyor
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