Introducing our custom-made, maintenance-free industrial marvel: the anti-wear, corrosion-resistant, sealed, waterproof, and dustproof high-quality Steel Belt Conveyor Idler, designed specifically for the rigorous demands of coal mining. This meticulously engineered conveyor idler is not only a testament to durability but also epitomizes innovation with its anti-vibration technology.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., is proud to present our state-of-the-art TKAS idler production line, masterfully crafted by the renowned Tangshan Kaiyuan. Complementing this are three semi-automatic idler production lines from the same prestigious manufacturer, ensuring unmatched quality and precision. Additionally, we feature two advanced idler shaft material production lines from the illustrious Fuzhou Sanxun, embodying cutting-edge technology and expert craftsmanship. Our expansive production capability accommodates idler diameters ranging impressively fromφ89 mm to φ219 mm, with length possibilities, spanning an impressive range of 190mm to 2200mm.Our unwavering dedication to superior quality is exemplified by sourcing high-grade special steels for idlers from distinguished suppliers such as Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing excellence and longevity.
Our commitment to unparalleled quality is evidenced through our specialized straightening process for steel pipes, which fantastically reduces ovality and straightness errors of roller rings by a remarkable 50% compared to the MT821 standard. The simulated frictional resistance coefficient of our idlers is impressively lowered from 0.025 to 0.023; radial runout is drastically enhanced from 1.0 mm to an astonishing 0.35 mm; and post-straightening straightness is superbly improved from 1.0 mm to an outstanding 0.20 mm. Withstanding an axial load exceeding 15 KN, as per MT821 standards, our idlers boast an enhanced lifespan, surpassing an extraordinary 45,000 hours, showcasing our commitment to precision and endurance.
Our production line stands as a beacon of technological excellence, achieving full automation across the entire idler production process. This includes crucial operations such as straightening, pipe cutting, boring, stamping, welding, and assembly, embodying efficiency and pioneering innovation at its finest.
Our idler shaft processing utilizes state-of-the-art, fully automatic production lines, capable of precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. Remarkably, the minimal distance between two milled grooves is as precise as 190mm,while our equipment handles workpieces with a substantial maximum length of 2200mm,
showcasing our advancedtechnological level.
1, Our idlers are ingeniously designed to facilitate effortless replacement, with robust and durable welding craftsmanship that ensures no wear on the idler shell throughout its impressive service life, lasting no less than 45,000 hours, setting a benchmark for longevity.
2, Our idlers feature specialized bearings and stamped bearing housings with double-layer seals. This meticulous design ensures outstanding sealing capabilities, minimal rotational resistance, and prolonged service life. We pride ourselves on using elite bearings from prestigious brands like SKF to ensure peak performance.
3, Our idlers' superior external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, with waterproof performance also fully compliant with these stringent standards, ensuring reliable operation in challenging environments.
4, Every piece of steel material undergoes a thorough pre-treatment process to achieve the exemplary St2-1/2 level. For components involving welded structures, we adhere strictly to national welding standards, guaranteeing that all structural elements conform to the latest national criteria with precision.
5, The rotational resistance coefficient of the upper idlers is meticulously controlled to remain at a precise 0.022 or below. Meanwhile, the lower idlers maintain an even lower coefficient, not surpassing 0.02, showcasing our commitment to engineering excellence and superior performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' enterprise dominating the field of belt conveyors. With a formidable registered capital of 260 million yuan, we command a sprawling area of 650 mu, approximately 433,333 square meters, where we have expertly crafted 200,000 square meters of state-of-the-art factory buildings. Our infrastructure includes 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities, all equipped with over 500 advanced belt conveyor processing units. Our total assets proudly amount to an impressive 800 million yuan. Our prowess in cutting-edge design, research, and manufacturing is evident in our novel belt conveyors that have propelled our annual sales revenue to an astounding 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a paragon of technological brilliance and industry excellence. Celebrated as a national high-tech enterprise, we are a beacon of intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our accolades from the China Heavy Machinery Industry Association reflect our unwavering commitment to contracts and a stellar reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, proudly bearing our AAA-level quality and reputation. The establishment of a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our dedication to innovation. Our inventive prowess is safeguarded by 4 invention patents and reinforced with 7 newly applied ones, complemented by 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a diverse array of belt conveyors, each tailored to meet specific needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, carving a niche in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, marking our indelible impact on the industry.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our quest for specialization, refinement, and innovative excellence, aspiring to be the foremost belt conveyor manufacturing hub, distinguished by unparalleled intelligence and scale. Our vision is to emerge as a national single champion enterprise. Embracing the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we maintain stringent process and quality control. This steadfast commitment has garnered the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is resolutely committed to nurturing talent and driving innovation. Through relentless investment in talent acquisition and development, we have crafted a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of senior experts, the vitality of middle-aged professionals, and the inventive spirit of youthful minds. Strategic collaborations with eminent universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the vanguard of technological advancements.
With an unwavering dedication to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently revitalized its product offerings. The company passionately engages in groundbreaking design and advanced research and development of new products, all while seamlessly transforming existing technologies to meet the modern demands. Overcoming a myriad of technical challenges, Xingsheng Machinery has established a robust foundation that drives its pioneering development forward, ensuring it remains at the forefront of industry advancements.
Industry Conveyor
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