Introducing our Custom-Made Maintenance-Free Steel Belt Conveyor Idler: with superior features including anti-wear, corrosion-resistant, sealed, waterproof, dustproof, and anti-vibration properties. This high-quality conveyor idler is expertly crafted for coal mine applications, setting a new standard in durability and efficiency.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art production capabilities. We house a prestigious TKAS idler production line, engineered by the illustrious Tangshan Kaiyuan, alongside three additional semi-automatic idler lines, all from the same renowned manufacturer. Further enhancing our production prowess are two advanced production lines from the esteemed Fuzhou Sanxun, tailored for idler shaft materials. Our impressive in-house capabilities allow us to process an extensive array of idlers with diameters ranging fromφ89 mm to φ219 mm, and boast an extraordinary length range from 190 mm to 2200 mm.Our commitment to excellence is showcased by the high-quality special steels we choose for our idlers, sourced from the distinguished suppliers of Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO).
Dedicated to exceptional quality, we engage in specialized straightening processes for steel pipes, substantially reducing ovality and straightness errors in roller rings by a remarkable 50% relative to the MT821 standard. The frictional resistance coefficient of the idlers has impressively dropped from 0.025 to 0.023, with radial runout refined from 1.0 mm to a notable 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With axial loads exceeding 15 KN, as defined by the MT821 standard, our idlers' lifespan surpasses 45,000 hours, advancing by one precision grade.
Our production line epitomizes innovation and efficiency, achieving full automation across all stages of idler production, from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless integration of technology ensures optimal performance and precision.
Our idler shaft processing leverages cutting-edge fully automatic production lines, executing precise operations including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. The distance between two milled grooves can be as precise as 190mm,with an impressive capacity to process workpieces up to a substantial length of 2200mm.
Technological level
1. Our idlers are expertly designed for seamless replacement, with robust and enduring welding that ensures no wear on the idler shell throughout its industry-leading service life of at least 45,000 hours.
2. Our idlers feature specialized bearings and precision-stamped bearing housings with dual-layer seals, delivering exceptional sealing, minimal rotational resistance, and prolonged durability. We utilize premium bearings from esteemed brands like SKF for unparalleled performance.
3. The dustproof capabilities of our idlers strictly conform to MT821 - 1999 regulations, with their waterproof performance equally adhering to these rigorous standards, ensuring reliable protection in challenging environments.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Welded structures are manufactured in strict compliance with national welding standards, ensuring structural integrity that aligns with contemporary national criteria.
5. The rotational resistance coefficient of our upper idlers is precisely 0.022 or below, while the lower idlers maintain an exceptional coefficient not exceeding 0.02, reflecting our unwavering dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise acknowledged for its prowess in belt conveyors. Boasting an impressive registered capital of 260 million yuan, our company spans a remarkable expanse of 650 mu, equivalent to 433,333 square meters. Within this domain, we have expertly crafted 200,000 square meters of cutting-edge factory buildings. Complementing this are 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities. Our sophisticated arsenal comprises over 500 advanced belt conveyor processing equipment sets, and our total assets stand tall at 800 million yuan. Through a seamless integration of pioneering design, research, and manufacturing, we specialize in delivering innovative and unique belt conveyors, culminating in an outstanding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies technological innovation and excellence. As a national high-tech enterprise, we are a showcase for intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are renowned for our contract fidelity and stellar reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, epitomizing our AAA-level quality and reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our commitment to advancement. Our ingenuity is safeguarded by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our contributions to national standards and scientific research are benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings lies a diverse selection of belt conveyors, each meticulously crafted to cater to varied needs. Our flagship products include the DTL general fixed series, DSJ telescopic series, and the DTC large inclination series. These outstanding products have established a strong presence in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our illustrious clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our company philosophy is anchored by a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are devoted to the pursuit of specialization, refinement, and innovative excellence, aspiring to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to rise as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control. This resolute dedication has earned us the unwavering trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is dedicated to nurturing talent and fostering innovation. By consistently investing in talent acquisition and development, we have constructed a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon embraces the wisdom of senior experts, the vigor of mid-career professionals, and the innovation of youthful minds. Partnerships with prestigious universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and an enduring tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continually revitalizes its product lineup. Passionately engaging in groundbreaking design and pioneering R&D, the company excels in the seamless evolution of existing technologies. By overcoming a myriad of technical challenges, Xingsheng Machinery has fortified a robust foundation that fuels its forward-thinking development and industry leadership.
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