Discover our custom-made, high-quality, maintenance-free conveyor idlers, designed to be anti-wear, anti-corrosion, sealed, waterproof, dustproof, and anti-vibration. Crafted from premium high-quality steel, these idlers promise unrivaled durability and performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd. houses a state-of-the-art TKAS idler production line, a masterpiece from the renowned Tangshan Kaiyuan. Complementing this are three semi-automatic lines also from the same esteemed manufacturer. Our facilities further include two cutting-edge idler shaft material production lines, courtesy of the illustrious Fuzhou Sanxun. This setup empowers us with a formidable capacity to process an extensive array of idlers.φ89 mm-φ219mm with an impressive length range stretching from 190mm - 2200mm. We source our idlers' high-quality special steels from prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, exemplifying our commitment to premium quality.
Our unwavering dedication to quality shines through in our specialized straightening process for steel pipes, dramatically reducing ovality and straightness errors of roller rings by 50% compared to MT821 standards. The idler's frictional resistance coefficient has impressively decreased from 0.025 to 0.023. The radial runout is significantly improved from 1.0 mm to a remarkable 0.35 mm, while post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load surpassing 15 KN as required by MT821, our idlers' lifespan is upgraded by one precision grade, exceeding a stunning 45,000 hours.
Experience the marvel of technological advancement with our fully automated production line, ensuring efficiency and innovation across every stage of idler production, including straightening, pipe cutting, boring, stamping, welding, and assembly.
Our idler shaft processing benefits from cutting-edge fully automatic production lines, executing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves. Achieving minimal distances between milled grooves as low as 190mm, and with the capability to handle workpieces of a substantial maximum length of 2200mm
Technological level
1, Ingeniously designed for easy replacement, our idlers showcase solid and enduring welding craftsmanship, ensuring no wear on the idler shell throughout its impressive standard service life of over 45,000 hours.
2, Equipped with specialized bearings and stamped bearing housings with double-layer seals, these idlers boast exceptional sealing, minimal rotational resistance, and an extended lifespan. We incorporate elite bearings from reputable imported brands to ensure optimal performance.
3, Our idlers' dustproof capabilities rigorously adhere to MT821 - 1999 standards, and their waterproof performance is equally compliant with these stringent regulations.
4, Every steel material undergoes thorough pre-treatment to achieve the St2-1/2 level, with welded structures manufactured in strict accordance with national standards, ensuring structural integrity and compliance with the latest criteria.
5, The rotational resistance coefficient of upper idlers is a precise 0.022 or below, while lower idlers maintain an even lower coefficient, not exceeding 0.02, reflecting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' in the belt conveyor industry nationwide. With an impressive registered capital of 260 million yuan, our expansive facility covers approximately 433,333 square meters, featuring 200,000 square meters of cutting-edge factory space. Our infrastructure is complemented by 13,200 square meters for offices, accommodation, and support facilities. We house over 500 advanced sets of belt conveyor processing equipment, contributing to total assets valued at an extraordinary 800 million yuan. Through our seamless integration of design, research, and manufacturing, we deliver innovative and unique belt conveyors, achieving an astounding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. Distinguished as a national high-tech enterprise, we are a showcase of intelligent manufacturing prowess in Shanxi Province. Our accolades include the prestigious Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, our adherence to contracts and our sterling reputation have earned us significant acclaim. Our products and trademarks symbolize excellence in Shanxi Province, embodying AAA-level quality and esteem. The presence of a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University underscores our commitment to innovation. Our creative endeavors are safeguarded by 4 invention patents, 7 newly filed ones, and 52 utility model patents. We have set benchmarks by contributing to national standards and scientific research, achieving celebrated recognitions across Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, our offerings feature a diverse array of meticulously crafted belt conveyors. Our flagship lineup includes the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the innovative DTC large inclination series. These outstanding products have garnered widespread acclaim across market strongholds in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is anchored in 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our commitment to specialization, refinement, and innovative excellence, striving to become the leading hub for belt conveyor manufacturing, distinguished by unmatched intelligence and scale. Our vision propels us toward becoming a national single champion enterprise. Upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we maintain stringent process and quality controls. This steadfast dedication has garnered us the trust of our users, enabling market expansion and ensuring a 100% repeat purchase rate from loyal patrons who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and driving innovation. Through strategic investment in talent acquisition and development, we have established a thriving growth platform that attracts top industry professionals. Our multi-generational talent structure melds the experience of senior experts, the vitality of middle-aged professionals, and the creativity of young talent. Collaborations with esteemed universities, research institutes, and leading domestic enterprises have enhanced our R&D and innovation capabilities, keeping us at the forefront of technological progress.
In keeping with a steadfast dedication to innovation and a longstanding tradition of excellence, Xingsheng Machinery persistently revitalizes its product offerings. The company engages passionately in groundbreaking design and advanced research and development of new products while expertly transforming existing technologies. By overcoming a myriad of technical challenges, Xingsheng Machinery has laid a solid foundation that propels its pioneering development and trailblazing endeavors forward.
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