Step into the future of conveyor technology with our Reliable Customized Idler for Industrial Belt Conveyor. Crafted to perfection, this maintenance-free steel idler is a marvel of modern engineering. With outstanding attributes like anti-wear and corrosion resistance, as well as a sealed, waterproof, and dustproof design, it is the ultimate solution for challenging sectors such as coal mining. Its advanced anti-vibration framework ensures flawless performance, maximizing durability and efficiency.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take great pride in our state-of-the-art TKAS idler production line, meticulously developed by Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same esteemed creator, our production capabilities are truly unmatched. Additionally, we utilize two sophisticated idler shaft material lines from Fuzhou Sanxun, enabling us to process a full spectrum of idler diameters.Our production lines support an impressive range from φ89 mm to φ219 mm, with extraordinary length capabilities ranging from 190 mm to a significant 2200 mm.Our commitment to quality is unwavering, selecting only superior special steels for our idlers. We collaborate with prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) to ensure that our products meet the highest standards of excellence.
Our quest for exceptional quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness errors by an impressive 50% compared to the MT821 standard. The idler's frictional resistance coefficient has been expertly reduced from 0.025 to 0.023, while radial runout is elevated from 1.0 mm to an outstanding 0.35 mm. Post-straightening, straightness improves from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, based on the MT821 standard, our idlers boast a precision lifespan that surpasses an astonishing 45,000 hours.
Our production line stands as a beacon of technological excellence, achieving unparalleled automation at every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation represents the zenith of efficiency and pioneering advancement.
Our idler shaft processing is executed with precision, utilizing cutting-edge fully automated production lines. These lines masterfully perform operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between milled grooves can be as minimal as 190mm,while accommodating workpieces up to a substantial maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, boasting robust and enduring welding craftsmanship that ensures the idler shell remains unworn throughout its impressive service life, extending beyond 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with dual seals, offering outstanding sealing, minimal rotational resistance, and extended durability. We utilize elite-brand bearings like SKF for unparalleled performance.
3. The idlers’ external dustproof feature strictly complies with MT821 - 1999 regulations, while its waterproof performance also meets these stringent standards, ensuring reliability in all conditions.
4. Every steel material receives thorough pre-treatment to achieve the St2-1/2 level. All welded structures are produced in strict adherence to national welding standards, aligning with the latest national criteria.
5. Upper idlers boast a rotational resistance coefficient of precisely 0.022 or below, while lower idlers offer an even more impressive coefficient, not exceeding 0.02, demonstrating our dedication to superior engineering and exceptional performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Immerse yourself in the transformative world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where the ethos of innovation meets unparalleled excellence. Here, we invigorate our product lineup with an unyielding passion for groundbreaking design and state-of-the-art R&D. Our team of experts deftly fuses established technologies with revolutionary advancements, fearlessly overcoming technical challenges to create an unshakable foundation. This foundation propels pioneering developments and fuels forward-thinking momentum, solidifying our place at the forefront of industry innovation.
Industry Conveyor
){kind=link}