Experience the pinnacle of innovation with our Maintenance-free Steel Belt Conveyor Idler, meticulously crafted for top performance in the harshest environments. This idler embodies exceptional anti-wear and corrosion-resistant characteristics, with a fully sealed design that defies water and dust intrusion, making it the ultimate choice for demanding locations like coal mines. The anti-vibration design ensures smooth and uninterrupted operation, offering a prolonged lifespan that redefines durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. showcases an elite TKAS idler production line, skillfully developed by the esteemed Tangshan Kaiyuan. Enhanced by three semi-automatic production lines from the same esteemed creator, we guarantee unmatched precision and productivity. Our capabilities extend with two sophisticated idler shaft material production lines from Fuzhou Sanxun, enabling an expansive range of idler diameters.φ89 mm to φ219 mm, providing an outstanding length spectrum stretching from 190 mm to 2200 mm.Our unwavering dedication to superior quality is reflected in our selection of premium-grade special steels for idlers. Collaborating with renowned suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we ensure our products deliver unparalleled quality and performance.
Our relentless pursuit of excellence is evident in our specialized steel pipe straightening process, dramatically reducing ovality and straightness variations of roller rings by an exceptional 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively minimized from 0.025 to 0.023, while radial runout is refined from 1.0 mm to a remarkable 0.35 mm. Post-straightening, straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN in adherence to the MT821 standard, our idlers achieve a heightened precision grade with an extraordinary service life exceeding 45,000 hours.
Our production line is a testament to technological mastery, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing intricate operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as small as190 mm,capable of accommodating workpieces up to a maximum of 2200mm.
Thetechnological sophistication
1. Our idlers are expertly designed for effortless replacement, with robust welding techniques ensuring the idler shell remains unworn throughout its impressive lifespan, extending no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings equipped with double-layer seals, our idlers offer exceptional sealing, reduced rotational resistance, and enhanced longevity. We employ the finest bearings from prestigious brands like NSK to ensure unmatched performance.
3. The external dustproof efficiency of our idlers strictly adheres to the MT821 - 1999 standards, guaranteeing superior waterproof performance in full compliance with these rigorous criteria.
4. Each steel material undergoes rigorous pre-treatment to attain the St2-1/2 level. Components involving welded structures are manufactured following stringent national welding standards, ensuring structural compliance with the latest national regulations.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers exhibit an even more remarkable coefficient, not exceeding 0.02, highlighting our commitment to outstanding engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to fostering talent and igniting innovation. Our significant investments in acquiring and nurturing talent have built a dynamic growth platform, attracting top-tier industry professionals. We have crafted a structured, multi-generational talent echelon that seamlessly merges the seasoned wisdom of experts, the dynamic energy of mid-career professionals, and the innovative zest of emerging young talent. Our partnerships with renowned universities, research institutions, and leading domestic enterprises have profoundly enhanced our R&D and innovation capabilities, firmly placing us at the forefront of technological advancement.
Embrace innovation and excellence with Xingsheng Machinery; a company that thrives on continuously reimagining its product range through steadfast dedication to groundbreaking design and cutting-edge R&D. Our expert team seamlessly integrates established technologies with innovative advances, confronting technical challenges with confidence. This bold approach lays a robust foundation for pioneering development, driving forward momentum, and ensuring that each of our products epitomizes industry-leading innovation.
Industry Conveyor
){kind=link}