Crafted to perfection, our Maintenance-Free Anti-Wear, Anti-Corrosion Sealed Waterproof and Dustproof Anti-Vibration High Quality Steel Conveyor Idler is tailored to meet your unique specifications. Designed to excel in the most demanding environments, this custom-made marvel is truly a testament to exceptional engineering and superior quality.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our distinguished company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., is equipped with a cutting-edge TKAS idler production line from the esteemed Tangshan Kaiyuan. This is augmented by three semi-automatic lines from the same prestigious source. We further enhance our production prowess with two advanced idler shaft material lines from the renowned Fuzhou Sanxun. Our facility is capable of processing a wide spectrum of idlers with diameters rangingfrom φ89 mm to φ219mm. Our expertly crafted idlers also boast an extensive length range spanning from 190mm to an impressive 2200mm.Our unwavering dedication to quality is reflected in our selection of premium special steels for idlers, sourced from illustrious suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our meticulous commitment to quality is second to none. We implement specialized straightening processes for steel pipes, reducing ovality and straightness errors of roller rings by a remarkable 50% over the MT821 standard. The idler's simulated friction coefficient impressively drops from 0.025 to 0.023, while radial runout improves significantly from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN per MT821 standards, our idlers boast a lifetime exceeding an impressive 45,000 hours, elevated by one precision grade.
Our sophisticated production line stands as a beacon of technological prowess, achieving full automation in every phase of idler production. From straightening to pipe cutting, boring, stamping, welding, and assembly, our seamless process embodies unparalleled efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, offering precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. The precision of our processes allows for minimal groove distances of just 190mm,with the capability to handle workpieces up to a substantial length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement. The robust welding craftsmanship ensures that the idler shell remains unworn throughout its standard service life, which is an impressive 45,000 hours or more.
2. Our idlers are fortified with specialized bearings and stamped bearing housings featuring double-layer seals, ensuring remarkable sealing performance, minimal rotational resistance, and extended longevity. We source elite bearings from reputable imported brands, ensuring optimal performance and reliability.
3. Our idlers are engineered with exceptional dustproof capabilities, strictly adhering to MT821 - 1999 regulations. Their waterproof performance is equally compliant with these rigorous standards, underscoring our commitment to quality.
4. We meticulously pre-treat every steel material to achieve the St2-1/2 level. For welded structures, our manufacturing processes strictly adhere to national welding standards, ensuring compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is engineered to a precise 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, exemplifying our devotion to extraordinary engineering and performance excellence.
ApplicationOur state-of-the-art idlers are ideally suited for diverse industrial applications, particularly excelling in the intensive demands of coal mining industries, providing unmatched reliability and efficiency.
Company Introduction
1. Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a powerhouse of industrial innovation, operating on a grand scale to deliver exceptional quality and pioneering solutions in machinery manufacturing.
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' in the belt conveyor industry. With a formidable registered capital of 260 million yuan, our enterprise spans a colossal 650 mu, or approximately 433,333 square meters. This vast expanse includes 200,000 square meters of cutting-edge factory buildings and an additional 13,200 square meters for offices, accommodation, and ancillary facilities. Housing over 500 advanced belt conveyor processing equipment, our total assets soar to an impressive 800 million yuan. We are at the forefront of design, research, and manufacturing, producing innovative and unparalleled belt conveyors, which contribute to an astounding annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a paragon of technological excellence and innovation. As a national high-tech enterprise and Shanxi Province's intelligent manufacturing demonstration enterprise, our recognition includes the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Esteemed by the China Heavy Machinery Industry Association, we are lauded for our adherence to contracts and stellar reputation. Our products and trademarks are synonymous with excellence in Shanxi Province, earning AAA-level quality and reputation. Our commitment to advancement is underscored by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovations are secured by 4 invention patents, complemented by 7 newly applied patents and 52 utility model patents. Our pivotal role in national standards and scientific research has set benchmarks with provincial and local standards, capturing prestigious accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's portfolio is a diverse suite of belt conveyors, each masterfully engineered to cater to varying requirements. Our standout offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These outstanding products have carved their niche in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. thrives on a foundational philosophy of 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our dedication to specialization, refinement, and pioneering excellence, aspiring to become the foremost belt conveyor manufacturing nucleus, celebrated for its intelligence and scale. Our ambition is to achieve national single champion enterprise status. Embodying the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This steadfast commitment has earned us our users' unwavering trust, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal clients, who consistently commend our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we've cultivated a robust growth platform that attracts the finest industry minds. Our structured, multi-generational talent strategy harnesses the wisdom of seasoned experts, the dynamism of mid-career professionals, and the creativity of emerging talent. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
With an unwavering commitment to innovation and a legacy of excellence, Xingsheng Machinery continually revolutionizes its product lineup, passionately pioneering groundbreaking designs and advancing R&D of new products while seamlessly evolving existing technologies. Surmounting numerous technical hurdles, the company has established a formidable foundation that propels its avant-garde development and visionary progress.
Industry Conveyor
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