Experience the pinnacle of industrial excellence with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted specifically to thrive in the most demanding environments. This idler epitomizes the best in anti-wear and corrosion-resistant technology, fortified with a complete seal to protect against water and dust, making it the quintessential solution for challenging environments like coal mines. Its anti-vibration design guarantees smooth, uninterrupted operations and an extended lifespan, setting unprecedented standards for endurance and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. operates a cutting-edge TKAS idler production line, expertly engineered by the eminent Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same acclaimed manufacturer, we ensure impeccable precision and efficiency. Additionally, our facility boasts two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, proficiently managing an extensive range of idler diameters fromφ89 mm to φ219 mm, providing an unparalleled length range from 190 mm to 2200 mm.Our unwavering dedication to quality is demonstrated through our meticulous selection of premium special steels for idlers. We procure these exceptional materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring superior quality and performance.
Our commitment to top-tier quality is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variances of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness advances from 1.0 mm to a superb 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a superior precision grade with a service life that surpasses an impressive 45,000 hours.
Our production line exemplifies technological mastery, achieving comprehensive automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological sophistication
1. Our idlers are ingeniously designed for effortless replacement, featuring robust welding techniques that ensure the idler shell remains unworn throughout its formidable service life, extending no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings equipped with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended durability. We employ premium bearings from esteemed brands like NSK for unmatched performance.
3. Our idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, ensuring outstanding waterproof performance that fully meets these rigorous standards.
4. Every steel material undergoes rigorous pre-treatment to reach the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, assuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a preeminent force in the domain of belt conveyors. Our remarkable enterprise boasts a registered capital of 260 million yuan and sprawls across a colossal area of 650 mu, approximately 433,333 square meters. Within this expansive landscape, we have erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our operations are driven by over 500 sophisticated belt conveyor processing equipment sets, contributing to our impressive total assets of 800 million yuan. By harmoniously blending visionary design, pioneering research, and exceptional manufacturing, we deliver groundbreaking and peerless belt conveyors. This unwavering dedication has resulted in an extraordinary annual sales revenue of 500 million yuan, distinguishing us as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. As a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our notable accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our steadfast commitment to contracts and our impeccable reputation are celebrated by the China Heavy Machinery Industry Association. Our trademarks and products are synonymous with excellence, maintaining an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings present a remarkable array of belt conveyors, each masterfully engineered to meet diverse requirements. Our standout products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have gained widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, with the aspiration to become the foremost belt conveyor manufacturing center, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering dedication has earned us the enduring trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a resilient growth platform that attracts the industry's elite. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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