Step into the future of industrial excellence with our meticulously crafted Custom-made Maintenance-free Steel Belt Conveyor Idler. Designed to thrive in tough settings such as coal mines, this idler boasts a repertoire of robust features including anti-wear, corrosion resistance, sealing, waterproofing, and dustproofing. Its anti-vibration innovation ensures seamless performance and longevity, marking it as an essential for high-demand environments.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on a state-of-the-art TKAS idler production line by the esteemed Tangshan Kaiyuan, alongside three semi-automatic lines from the same reputable creator. Our prowess extends with two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to cater to a diverse spectrum of idler diameters fromφ89 mm to φ219 mm, and providing an exceptional length scope from 190 mm to 2200 mm.Our relentless commitment to superiority is mirrored in our choice of elite special steels for idlers, sourced from premier suppliers like Xuzhou Guanghuan and TISCO stainless steel pipes, ensuring unparalleled quality.
Our steadfast dedication to high-grade quality shines through in our specialized steel pipe straightening technique, which significantly reduces ovality and straightness errors by 50% when compared against the MT821 standard. The idler’s frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. The post-straightening precision is honed from 1.0 mm to an exceptional 0.20 mm. Withstanding an axial load beyond 15 KN as per MT821, our idlers promise an extended service life exceeding an extraordinary 45,000 hours, reaching a new pinnacle of precision.
Our production line epitomizes technological sophistication, boasting full automation across every phase including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration defines the height of efficiency and forward-thinking innovation.
Our advanced idler shaft processing showcases cutting-edge fully automated production lines that masterfully execute precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, and the crafting of center holes and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be minimized to an astonishing 190mm,accommodating workpieces up to a substantial maximum length of 2200mm.
Technological level
1. Our idlers are crafted for seamless replacement, featuring durable welding that guarantees no wear on the idler shell throughout its formidable service life, exceeding 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings fortified with double-layer seals, offering superior sealing, minimal rotational resistance, and extended lifespan. We use premier SKF bearings for unmatched excellence.
3. Our idlers’ external dustproof capabilities are rigorously aligned with the MT821 - 1999 standards, with waterproof performance that meets these stringent benchmarks.
4. Every steel element is meticulously pre-treated to the St2-1/2 level. Components requiring welded structures are constructed in strict adherence to national welding standards, ensuring they meet the latest national specifications.
5. The rotational resistance coefficient of our upper idlers is precisely capped at 0.022 or lower, with the lower idlers maintaining an even more remarkable coefficient under 0.02, underscoring our dedication to excellence in engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Step into a world of unparalleled innovation and exceptional quality with Xingsheng Machinery. We are a powerhouse of creativity, constantly redefining our product range through a passionate pursuit of groundbreaking designs and state-of-the-art research and development. Our team of experts expertly fuses existing technologies with groundbreaking innovations, boldly addressing technical challenges to lay a strong foundation for avant-garde advancements and propel us into the future.
Industry Conveyor
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