Explore the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to thrive in extreme conditions. This idler is a testament to superior engineering, boasting exceptional anti-wear and corrosion-resistant attributes. Fully sealed to repel water and dust, it becomes the quintessential choice for demanding environments like coal mines. Its anti-vibration design promises smooth operations and an extended lifespan, setting a new standard for resilience and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in deploying a cutting-edge TKAS idler production line, precisely architected by Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same esteemed manufacturer, we ensure remarkable precision and efficiency. Our capabilities are further enhanced by two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to manage an impressive array of idler diameters ranging fromφ89 mm to φ219 mm, and offering an exceptional length range from 190 mm to 2200 mm.Our unwavering dedication to quality is highlighted by our choice of superior special steels for idlers. We partner with trusted suppliers, such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peerless quality and performance.
Our relentless pursuit of quality is exemplified by our specialized steel pipe straightening process, which significantly reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an impressive 0.20 mm. With our idlers bearing an axial load exceeding 15 KN, as per the MT821 standard, they achieve a superior precision grade with a service life surpassing an astonishing 45,000 hours.
Our production line shines as a beacon of technological excellence, achieving full automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation epitomizes ultimate efficiency and cutting-edge innovation.
Our idler shaft processing employs advanced fully automated production lines, carrying out meticulous operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,with the capacity to handle workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, employing robust welding technology that ensures the idler shell remains unworn throughout its remarkable service life of no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers offer superior sealing, minimal rotational resistance, and prolonged durability. We use premium bearings from celebrated brands such as NSK for unmatched performance.
3. The external dustproof capabilities of our idlers are meticulously aligned with the MT821 - 1999 regulations, guaranteeing exceptional waterproof performance that fully adheres to these stringent standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers sustain an even more impressive coefficient of no more than 0.02, emphasizing our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., renowned as a national 'Little Giant' and an unparalleled leader in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive domain covers a grand 650 mu or roughly 433,333 square meters. Within this vast expanse, a state-of-the-art manufacturing facility spans 200,000 square meters, alongside 13,200 square meters dedicated to offices, living quarters, and key facilities. Our operations are empowered by over 500 cutting-edge belt conveyor processing machines, underpinning our formidable total assets of 800 million yuan. Through the seamless integration of forward-thinking design, groundbreaking research, and exceptional craftsmanship, we deliver innovative, unmatched belt conveyor solutions. This dedication has propelled us to extraordinary annual sales revenue reaching 500 million yuan, solidifying our status as industry vanguards.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. As a celebrated national high-tech enterprise, we lead the charge in intelligent manufacturing within Shanxi Province. Our accolades include the prestigious Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been lauded by the China Heavy Machinery Industry Association for our unwavering contract adherence and stellar reputation, achieving an AAA-level quality and reputation in Shanxi Province. Our progression is fostered through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive capabilities are protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our notable contributions to national standards and scientific research have set pivotal benchmarks with provincial and local standards, earning us distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's premium offerings include a remarkable array of belt conveyors, each meticulously engineered to meet diverse requirements. Our signature products, featuring the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have received extensive acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy centers around a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and creative brilliance, with the aspiration to become the premier belt conveyor manufacturing hub, recognized for its superior intelligence and scale. Our vision is to be distinguished as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the unshakeable trust of our users, driving market expansion and ensuring a 100% repeat purchase rate from our devoted customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing exceptional talent and driving innovation forward. Through strategic and substantial investments in talent acquisition and development, we have built a dynamic platform for growth that consistently attracts the industry's finest minds. Our well-structured, multi-generational talent pool is an exquisite blend of the seasoned wisdom of veterans, the dynamic energy of mid-career professionals, and the groundbreaking creativity of emerging young talents. By partnering with esteemed universities, prestigious research institutions, and leading domestic enterprises, we have significantly fortified our R&D and innovation capabilities, positioning ourselves at the forefront of technological advancement.
Embrace Xingsheng Machinery's spirit of relentless innovation and unparalleled excellence. As a distinguished leader, we invigorate our product lineup with an unwavering dedication to revolutionary design and cutting-edge R&D. Our expert team adeptly integrates current technologies with pioneering advancements, boldly confronting technical challenges. This audacious approach lays a solid foundation for trailblazing development and propels us forward, ensuring that each product we create embodies the pinnacle of industry innovation.
Industry Conveyor
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