Immerse yourself in cutting-edge innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to thrive in the most demanding environments. This marvel of engineering boasts exceptional anti-wear and corrosion-resistant features, entirely sealed to fend off water and dust, making it perfect for challenging areas like coal mines. Its anti-vibration design promotes smooth operations and a prolonged lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to house a revolutionary TKAS idler production line, expertly crafted by the eminent Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from this prestigious manufacturer, ensuring unmatched precision and efficiency. Our operations are bolstered by two cutting-edge idler shaft material production lines from Fuzhou Sanxun, enabling us to precisely manage a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, offering an impressive length spectrum from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of premium special steels for our idlers. These materials are sourced from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing exceptional quality and functionality.
Our quest for unparalleled quality is evident in our innovative steel pipe straightening process, significantly reducing ovality and straightness variations of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve an exceptional precision grade, boasting a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation in all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing meticulous operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as small as 190mm,efficiently accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Ingeniously designed for effortless replacement, our idlers feature robust welding techniques that ensure the idler shell remains unworn throughout its impressive service life, which extends to at least 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers offer exceptional sealing, minimal rotational resistance, and enhanced longevity. We employ top-tier bearings from renowned brands like SKF, ensuring unmatched performance.
3. The external dustproof features of our idlers stringently comply with the MT821 - 1999 regulations, guaranteeing superior waterproof performance in full alignment with these robust standards.
4. Each steel material undergoes rigorous pre-treatment to attain the St2-1/2 level. Parts involving welded structures are manufactured in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, reflecting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished national 'Little Giant' and an eminent pioneer in the belt conveyor industry. Our esteemed company, with a robust registered capital of 260 million yuan, extends over an impressive expanse of 650 mu, equivalent to approximately 433,333 square meters. Within this vast area stands 200,000 square meters of cutting-edge factory buildings, augmented by 13,200 square meters dedicated to offices, lodging, and essential amenities. Our facilities are bolstered by over 500 advanced belt conveyor processing equipment sets, driving our extraordinary total assets of 800 million yuan. By skillfully amalgamating visionary design, groundbreaking research, and exceptional manufacturing, we produce innovative and peerless belt conveyors. This unwavering commitment has resulted in an impressive annual sales revenue of 500 million yuan, positioning us as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. As a celebrated national high-tech enterprise, we lead intelligent manufacturing in Shanxi Province. Our esteemed awards include the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high praise from the China Heavy Machinery Industry Association for our unwavering commitment to contracts and sterling reputation. Our trademarks and products exemplify excellence, recognized with an AAA-level quality and reputation in Shanxi Province. We advance through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks in provincial and local standards, earning prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings present a remarkable array of meticulously engineered belt conveyors, designed to meet a diverse array of requirements. Our signature products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have gained widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our distinguished clientele comprises industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy centers on a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are dedicated to achieving specialization, refinement, and inventive brilliance, with the goal of becoming the preeminent belt conveyor manufacturing hub, renowned for superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast dedication has earned us the unwavering trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among our loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is deeply committed to nurturing talent and propelling innovation. Through substantial investment in talent acquisition and development, we have crafted a dynamic growth platform that attracts top-tier industry talent. Our well-structured, multi-generational talent echelon seamlessly integrates the sage wisdom of seasoned experts, the dynamic energy of mid-career professionals, and the innovative spirit of emerging young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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