Discover the pinnacle of advanced engineering with our Customized Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to exemplify anti-wear, corrosion-resistant, sealed, waterproof, and dustproof qualities. Designed for demanding environments such as coal mines, this premium idler provides smooth and uninterrupted operation with its anti-vibration construction, promising remarkable durability and extended service life.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on our cutting-edge TKAS idler production line engineered by the illustrious Tangshan Kaiyuan. This is further augmented by three semi-automatic production lines from the same acclaimed manufacturer. Additionally, we boast two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, empowering us with the capability to manufacture a complete range of idler diameters starting fromφ89 mm to φ219 mm, coupled with an exceptional length range extending from 190 mm to 2200 mm.Our steadfast commitment to excellence is mirrored in our choice of high-quality special steels for idlers, sourced from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring impeccable performance and reliability.
Our relentless pursuit of unparalleled quality is evident in our specialized steel pipe straightening process. This meticulous technique reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's frictional resistance coefficient has been expertly minimized from 0.025 to 0.023, while radial runout has been significantly improved from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness has been refined from 1.0 mm to an excellent 0.20 mm. With an axial load exceeding 15 KN according to the MT821 standard, our idlers are elevated to a superior precision grade, boasting a remarkable lifespan beyond 45,000 hours.
Our production line exemplifies technological brilliance, achieving comprehensive automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration sets a new standard for efficiency and innovation, embodying the pinnacle of manufacturing excellence.
Our idler shaft processing utilizes cutting-edge fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft with unmatched accuracy. Impressively, the distance between two milled grooves can be as minimal as 190mm,with the capability to accommodate workpieces up to an extraordinary maximum length of 2200mm.
Technological sophistication
1. Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is robust and enduring, ensuring no wear on the idler shell throughout its extraordinary service life of not less than 45,000 hours.
2. Our idlers feature specially engineered bearings and stamped bearing housings with double-layer seals, guaranteeing superior sealing, minimal rotational resistance, and extended longevity. We employ elite bearings from renowned brands like SKF to deliver unmatched performance and reliability.
3. Our idlers' external dustproof capabilities adhere strictly to MT821 - 1999 regulations, with waterproof performance that fully complies with these stringent standards, underscoring our commitment to excellence.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring conformance with the latest national criteria.
5. The rotational resistance coefficient of our upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the esteemed dominion of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a front-runner in the realm of belt conveyors. Our illustrious establishment is marked by a substantial registered capital of 260 million yuan, sprawling over an impressive 650 mu, equivalent to about 433,333 square meters. Within this vast expanse, we have meticulously built 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and vital facilities. Our infrastructure is equipped with over 500 cutting-edge sets of belt conveyor processing equipment, contributing to a formidable total asset value of 800 million yuan. Through the seamless fusion of visionary design, groundbreaking research, and exceptional manufacturing, we offer innovative and unrivaled belt conveyors. This dedication has culminated in an extraordinary annual sales revenue of 500 million yuan, establishing us as industry pioneers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our eminent accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned distinguished commendations from the China Heavy Machinery Industry Association, lauded for our steadfast commitment to contracts and stellar reputation. Our trademarks and products epitomize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We advance through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings comprise an impressive array of belt conveyors, each expertly engineered to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry behemoths such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among our loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a company renowned for its relentless pursuit of groundbreaking design and cutting-edge research and development. Our dedicated experts seamlessly blend existing technologies with novel advancements, adeptly confronting technical challenges to lay a rock-solid foundation that fuels pioneering development and propels forward momentum.
Industry Conveyor
Audited Supplier 
){kind=link}