Introducing our Custom-made Maintenance-free High Quality Steel Belt Conveyor Idler—perfect for coal mines! With anti-wear, corrosion-resistant, sealed waterproof design, and dustproof, anti-vibration features, this idler sets a new standard for durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly presents our state-of-the-art idler production prowess. We feature a high-performing TKAS idler production line from the esteemed Tangshan Kaiyuan, along with three other robust semi-automatic lines, all engineered to perfection. Complementing these are two highly advanced idler shaft material production lines by the renowned Fuzhou Sanxun, enabling us to expertly process a diverse array of idlers with diameters ranging fromφ89 mm to φ219 mm, ensuring flexibility with impressive lengths spanning from 190 mm to 2200 mm,Our commitment to quality shines as we select only top-tier special steels for our idlers, sourced from illustrious suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO).
Our relentless pursuit of excellence is evident in our meticulous pipe straightening process, which slashes ovality and straightness errors of roller rings by 50% compared to MT821 standards. We've lowered the idler's simulated frictional resistance coefficient to an impressive 0.023, refined radial runout to an exceptional 0.35 mm, and enhanced post-straightening straightness to a phenomenal 0.20 mm. With an axial load capacity exceeding 15 KN, as required by MT821, our idlers boast a lifespan surpassing 45,000 hours, achieving a higher precision grade.
Our production line is a testament to cutting-edge technology, achieving full automation in every facet of idler production. From straightening to assembly, every step is seamlessly automated, ensuring peak efficiency and cutting-edge innovation.
Our advanced idler shaft processing utilizes sophisticated fully automatic production lines, capable of precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, and center hole drilling. We achieve a minimal groove distance of 190mm,while accommodating workpieces with a maximum impressive length of 2200mm.
Technological prowess
1. Our idlers feature easy replaceability with robust welding craftsmanship, ensuring the idler shell remains unworn throughout its impressive service life of at least 45,000 hours.
2. Equipped with specialized bearings and double-layer sealed stamped bearing housings, our idlers ensure supreme sealing efficacy, negligible rotational resistance, and prolonged longevity, utilizing elite bearings from premium brands like SKF.
3. Our idlers' dustproof capabilities adhere flawlessly to MT821 - 1999 standards, complemented by superbly compliant waterproof performance.
4. Every steel component undergoes rigorous pre-treatment to attain the St2-1/2 level, while welded structures are crafted in strict conformity with national welding standards, aligning with contemporary national specifications.
5. The upper idlers feature a precise rotational resistance coefficient of 0.022 or below, with lower idlers boasting an even lower threshold, not exceeding 0.02, showcasing our exceptional engineering and performance excellence.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' enterprise that stands at the forefront of belt conveyor innovation. With a commanding registered capital of 260 million yuan, our sprawling 650 mu campus, approximately 433,333 square meters, houses 200,000 square meters of state-of-the-art factory buildings. Our expansive facilities include 13,200 square meters for offices, accommodation, and essential auxiliary amenities. Equipped with over 500 advanced belt conveyor processing machines, our total assets are a remarkable 800 million yuan. At Yuanping Xingsheng, we seamlessly integrate cutting-edge design, pioneering research, and expert manufacturing, crafting unrivaled and innovative belt conveyors that drive our impressive annual sales revenue to an outstanding 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is an emblem of technological prowess and innovation. Celebrated as a national high-tech enterprise, we proudly represent intelligent manufacturing in Shanxi Province. Our illustrious accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, our unwavering commitment to excellence and reputation for honoring contracts set us apart. Our trademarks and products are recognized for their exemplary quality in Shanxi Province, achieving AAA-level status. Further exemplifying our dedication to advancement, we host a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is secured with 4 invention patents, 7 newly applied patents, and 52 utility model patents. Our contributions have shaped national standards and spearheaded scientific research, garnering prestigious recognitions at provincial and city levels in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a diverse array of meticulously crafted belt conveyors tailored to meet a broad spectrum of needs. Our crowning jewels include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These distinguished products have earned their esteemed positions in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, and Xinjiang, reaching even farther horizons. We are honored to have earned the trust and partnership of industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is firmly anchored in our strategic commitment to the core values of 'talent, quality, service, innovation, scale, and brand.' We unwaveringly pursue specialization and refinement, aspiring to achieve unparalleled excellence in the belt conveyor manufacturing sector, renowned for its superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' implementing rigorous process and quality controls. This steadfast dedication has garnered the trust of our customers, facilitating market growth and ensuring a remarkable 100% repeat purchase rate from our loyal patrons, who consistently commend the exceptional quality of our products.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. Through consistent investment in talent acquisition and development, we have cultivated a robust platform for growth that attracts top industry talent. Our structured, multi-generational talent echelon blends the wisdom of senior experts, the vitality of middle-aged professionals, and the creative innovation of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation blended with a rich tradition of excellence, Xingsheng Machinery has consistently redefined its product portfolio. The company passionately embarks on cutting-edge design and advanced R&D of new products, all while seamlessly evolving existing technologies. By overcoming a multitude of technical challenges, Xingsheng Machinery has built a formidable foundation that drives its pioneering development into the future, ensuring a relentless pursuit of progress and quality.
Industry Conveyor
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