Introducing our premium, high-quality, Factory Custom-Made, Maintenance-Free Conveyor Idler, meticulously engineered for the coal mine industry as the ultimate solution for reliability and efficiency. Designed with unmatched anti-wear and anti-corrosion properties, this masterpiece of industrial innovation is flawlessly sealed, offering waterproof and dustproof features coupled with exceptional anti-vibration capabilities. Crafted with precision from superior high-quality steel, it stands as a symbol of robust durability and extraordinary performance, setting new standards in the industry.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases our cutting-edge manufacturing prowess, anchored by the illustrious TKAS idler production line from Tangshan Kaiyuan, celebrated for its precision and dependability. Complemented by three additional semi-automatic lines, our production process is versatile and highly efficient. Enhancing our mastery, we incorporate two advanced idler shaft material lines from Fuzhou Sanxun, empowering us to expertly manage a wide spectrum of idler diameters with unparalleled precision.φ89 mm-φ219mm - demonstrating an extraordinary capability to span various lengths. Our offerings range from 190mm to a remarkable 2200mm, ensuring adaptability to diverse industrial requirements.Our unwavering commitment to sourcing excellence is manifested in our selection of top-tier special steels for idler production. By partnering with prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we guarantee that only the finest materials contribute to the unmatched quality and reliability of our products.
We relentlessly pursue precision in every facet of production. Our specialized straightening process for steel pipes significantly reduces ovality and straightness errors, outperforming industry norms by 50% compared to the MT821 standard. Our idlers feature a remarkably reduced simulated frictional resistance coefficient, decreasing from 0.025 to an impressive 0.023. Radial runout is minimized from 1.0 mm to an exceptional 0.35 mm, while straightness is refined from 1.0 mm to an outstanding 0.20 mm. Boasting an axial load capacity that exceeds 15 KN as mandated by MT821, our idlers deliver a prolonged precision grade lifespan, offering over 45,000 hours of reliable and precise service.
Our production line exemplifies technological brilliance, offering full automation at every stage of the process—from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless operation not only epitomizes efficiency but also establishes a new standard in groundbreaking manufacturing techniques.
Harnessing advanced, fully automated production lines for idler shaft processing, we achieve unparalleled precision. Our operations include servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The proximity between two milled grooves can be impressively minimal,190mm,while accommodating workpieces of lengths stretching up to an impressive 2200,mm, showcasing exceptional versatility.
Technological mastery
1. Our idlers are crafted for seamless replacement, featuring robust and enduring welding techniques. This ensures the idler shell remains wear-free, maintaining its integrity throughout an extensive standard service life of an awe-inspiring 45,000 hours.
2. With specialized bearings and precision-stamped bearing housings with double-layer seals, our idlers ensure exceptional sealing and minimal rotational resistance, significantly prolonging their operational lifespan. To ensure peak performance, we exclusively incorporate elite bearings from prestigious imported brands.
3. Our idlers' dustproof capabilities are rigorously aligned with the MT821 - 1999 regulations, while their waterproof performance effortlessly meets these stringent standards, guaranteeing reliability in challenging environments.
4. Our steel materials undergo meticulous pre-treatment to attain the St2-1/2 level. Every welded structure adheres rigorously to stringent national welding standards, ensuring complete compliance with the latest national criteria.
5. Our upper idlers feature a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even stricter threshold, not exceeding 0.02, underscoring our unwavering commitment to superior engineering and performance.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise on the national stage, renowned for our expertise in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive operations span 650 mu, equivalent to 433,333 square meters. Within this vast area, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings. Our facilities also feature 13,200 square meters assigned to modern offices, comfortable accommodation, and essential auxiliary facilities. Our arsenal includes over 500 state-of-the-art sets of belt conveyor processing equipment, culminating in impressive total assets amounting to 800 million yuan. At the intersection of innovation and manufacturing excellence, we deliver uniquely innovative belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we are a proud flagship of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our sterling reputation. Our trademarks and products shine with the hallmark of excellence in Shanxi Province, exemplifying our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovation prowess is safeguarded by 4 invention patents, with an additional 7 newly applied ones and complemented by 52 utility model patents. We are proud contributors to national standards and scientific research, setting benchmarks with provincial and local standards, and earning esteemed recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers an impressive array of belt conveyors, each designed with precision to cater to diverse requirements. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become cornerstones in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us to become the leading belt conveyor manufacturing center, acclaimed for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market growth and guaranteeing a 100% repeat purchase rate among devoted supporters, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends the wisdom of senior experts, the energy of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, propelling us to the forefront of technological progress.
In a quest to lead through innovation, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. showcases an enduring dedication to excellence that breathes life into each creation. By constantly revitalizing its vast array of product offerings, the company eagerly embraces groundbreaking design and pioneering R&D. Through the seamless transformation of existing technologies, Xingsheng Machinery overcomes myriad technical challenges, laying a robust foundation for future trailblazing advancements.
Industry Conveyor
Audited Supplier 
){kind=link}