Elevate your industrial operations with our Customizable Stainless Steel Conveyor Idler, specially crafted for demanding environments. This maintenance-free marvel boasts exceptional anti-wear and corrosion-resistant qualities, fully sealed to repel water and dust, making it the quintessential choice for rigorous settings like coal mines. Its innovative anti-vibration design guarantees smooth, uninterrupted performance and an extended lifespan, setting new standards for durability in the industry.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in our cutting-edge TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. This advanced line is complemented by three semi-automatic production lines from the same prestigious manufacturer, ensuring precision and efficiency. Additionally, we have two sophisticated idler shaft material production lines from Fuzhou Sanxun, enabling us to proficiently accommodate a diverse range of idler diameters ranging fromφ89 mm to φ219 mm, with a remarkable offering of lengths from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our selection of premium special steels for idlers. We procure these superior materials from trusted suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of superior quality is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness improves from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade, boasting an exceptional service life beyond 45,000 hours.
Our production line stands as a paragon of technological excellence, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, performing precise tasks like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques ensuring the idler shell remains unscathed throughout its remarkable service life, extending to no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We employ top-tier bearings from renowned brands like NSK to deliver unparalleled performance.
3. The external dustproof capabilities of our idlers are meticulously aligned with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these stringent standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict adherence to national welding standards, ensuring structural integrity in line with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the esteemed domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an acclaimed national 'Little Giant' and a pioneering force in the belt conveyor industry. This illustrious company boasts a substantial registered capital of 260 million yuan, spread over a vast expanse of 650 mu, which equates to approximately 433,333 square meters. Within this expansive area, we have skillfully crafted 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and vital facilities. Our operations are driven by over 500 state-of-the-art belt conveyor processing equipment, elevating our total assets to a noteworthy 800 million yuan. By masterfully blending visionary design, groundbreaking research, and superior manufacturing practices, we deliver innovative and unmatched belt conveyors. This unwavering dedication has culminated in an impressive annual sales revenue of 500 million yuan, establishing us as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our distinguished achievements include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high praise from the China Heavy Machinery Industry Association, acknowledged for our unwavering commitment to contracts and our sterling reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation within Shanxi Province. We advance progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research have established benchmarks reflected in provincial and local standards, earning esteemed recognition within Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company proudly offers a standout selection of belt conveyors, each meticulously designed to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all widely praised across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished client base features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, with the vision to become the leading hub for belt conveyor manufacturing, celebrated for exceptional intelligence and scale. Our aspiration is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the trust of our users, enabling market growth and ensuring a 100% repeat purchase rate among our loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately dedicated to nurturing talent and fostering innovation. Through significant investments in talent acquisition and development, we have built a robust platform for growth that attracts the best and brightest in the industry. Our structured, multi-generational talent hierarchy seamlessly integrates the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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