Introducing our High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler, meticulously crafted with outstanding anti-wear and anti-corrosion properties. This pinnacle of industrial innovation features a flawless sealed design, showcasing waterproof, dustproof, and exceptional anti-vibration capabilities. Constructed from the finest high-quality steel, it epitomizes robust durability and extraordinary performance, standing as a beacon of engineering excellence.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to unveil its cutting-edge manufacturing prowess. At the core of our production lies the esteemed TKAS idler production line by Tangshan Kaiyuan, celebrated for its precision and reliability. This is further enhanced by three semi-automatic lines, guaranteeing versatile and efficient production. We advance our craftsmanship with two sophisticated idler shaft material lines from Fuzhou Sanxun, expertly accommodating a diverse array of idler diameters.φ89 mm-φ219mm with an extraordinary capability to cover lengths ranging from 190mm to an awe-inspiring 2200mm.Our unwavering commitment to sourcing excellence is evident in our use of premium special steels for idler production. In collaboration with renowned suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we ensure only superior materials enhance our products' unmatched quality.
We remain resolute in our quest for precision. Our specialized steel pipe straightening process significantly reduces ovality and straightness errors, exceeding industry standards by 50% compared to the MT821 benchmark. Our idlers feature a reduced simulated frictional resistance coefficient, lowered from 0.025 to an exceptional 0.023. Radial runout is minimized from 1.0 mm to an impressive 0.35 mm, while straightness is improved from 1.0 mm to a remarkable 0.20 mm. With an axial load capacity far surpassing 15 KN as stipulated by MT821, our idlers' lifespan ascends to an extraordinary precision level, ensuring over 45,000 hours of reliable operation.
Our production line is a testament to technological mastery, offering full automation at every phase—from straightening and pipe cutting to boring, stamping, welding, and assembly. This seamless process not only embodies efficiency but also establishes a new benchmark in innovative manufacturing practices.
Utilizing state-of-the-art, fully automated production lines for idler shaft processing, we achieve unparalleled precision. Our operations include servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The extraordinary proximity between two milled grooves can be as minimal as190mm, while accommodating workpieces that span lengths up to an impressive 2200mm.
Technological excellence
1, Our idlers are engineered for seamless replacement, featuring robust and enduring welding craftsmanship. This guarantees the idler shell remains wear-free throughout its impressive 45,000 hours of standard service life.
2, Outfitted with specialized bearings and stamped bearing housings with dual-layer seals, our idlers offer superior sealing and minimal rotational resistance, significantly prolonging their lifespan. For optimal performance, we integrate top-tier bearings from prestigious imported brands.
3, The dustproof capabilities of our idlers are meticulously aligned with MT821 - 1999 regulations, while their waterproof performance meets these rigorous standards effortlessly.
4, Our steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Every welded structure adheres to stringent national welding standards, ensuring full compliance with the latest national criteria.
5, Our upper idlers exhibit a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even tighter threshold, not exceeding 0.02, demonstrating our commitment to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Step into the world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' on the national stage, famed for expertise in belt conveyor solutions. With a commanding registered capital of 260 million yuan, our operations unfold over an expansive 650 mu, equating to 433,333 square meters. Within this vast expanse, we've meticulously crafted 200,000 square meters of cutting-edge factory space. Our facilities also include 13,200 square meters dedicated to modern offices, accommodation, and essential auxiliary facilities. Our power-packed arsenal comprises over 500 state-of-the-art sets of belt conveyor processing equipment, with total assets soaring to 800 million yuan. Where innovation meets manufacturing excellence, our innovative belt conveyors shine, generating an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies technological brilliance and innovation. As a nationally acclaimed high-tech enterprise, we are a beacon of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering contract integrity and stellar reputation. Our trademarks and products are the epitome of excellence in Shanxi Province, reflecting our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further signifies our dedication to advancement. Our innovation prowess is protected by 4 invention patents, with 7 newly applied ones complementing 52 utility model patents. We proudly contribute to national standards and scientific research, setting exemplary benchmarks with provincial and local standards, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents a remarkable portfolio of meticulously designed belt conveyors, tailored to meet diverse needs. Our flagship products, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have become market cornerstones in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is a strategic devotion to 'talent, quality, service, innovation, scale, and brand.' Our relentless commitment to specialization, refinement, and innovative excellence positions us as the leading belt conveyor manufacturing center, lauded for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control. This unwavering dedication has earned the deep trust of our users, driving market growth and ensuring a 100% repeat purchase rate among loyal supporters, who consistently laud our product excellence.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, our commitment to talent cultivation and innovation is unwavering. Through ongoing investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends senior experts' wisdom, middle-aged professionals' energy, and young innovators' creativity. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly advanced our R&D and innovation capabilities, propelling us to the technological forefront.
With an unwavering commitment to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously revitalizes its product portfolio, eagerly engaging in groundbreaking design and advanced R&D of new products while seamlessly transforming existing technologies. By overcoming a plethora of technical challenges, the company has built a strong foundation that propels its pioneering progress into the future.
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