Experience the pinnacle of innovation with our Custom Industrial Belt Conveyor Idler, meticulously crafted to thrive in the harshest environments. This idler is fortified with exceptional anti-wear and corrosion-resistant qualities, all while being fully sealed against water and dust. Designed for demanding conditions like coal mines, its anti-vibration features ensure smooth operations and extended longevity, setting an unparalleled standard in durability excellence.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in our cutting-edge TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. This sophisticated setup is enhanced by three semi-automatic production lines from the same illustrious manufacturer, guaranteeing precision and operational efficiency. Furthermore, our capabilities are strengthened by two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently manage a wide range of idler diameters fromφ89 mm to φ219 mm, expanding to an exceptional length range from 190 mm to 2200 mm.Our unwavering dedication to superior quality is evident in our choice of premium special steels for idlers. We procure these top-tier materials from trusted suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring the highest standards of quality and performance in every product.
Our relentless pursuit of excellence is reflected in our specialized steel pipe straightening process, which significantly reduces the ovality and straightness deviations of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while the radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness improves dramatically from 1.0 mm to a remarkable 0.20 mm. With an axial load surpassing 15 KN, in line with the MT821 standard, our idlers achieve a superior precision grade with a lifespan that exceeds an extraordinary 45,000 hours.
Our production line is a testament to technological excellence, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the essence of efficiency and cutting-edge innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, performing precise functions such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as concise as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are skillfully designed for effortless replacement, with durable welding techniques ensuring the idler shell remains unaffected by wear throughout its extensive service life of no less than 45,000 hours.
2. Incorporating specialized bearings and intricately stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged lifespan. We employ premium-grade bearings from globally recognized brands such as NSK for unparalleled operational excellence.
3. The external dustproof capabilities of our idlers are rigorously compliant with the MT821 - 1999 regulations, ensuring superior waterproof performance that meets these stringent standards.
4. Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in full accordance with national welding standards, ensuring structural conformity with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is precisely calibrated to be 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a beacon of excellence in the belt conveyors industry. Our grand enterprise commands a formidable presence with a registered capital of 260 million yuan, extending over a sprawling expanse of 650 mu, equating to approximately 433,333 square meters. Within this vast domain, our state-of-the-art facilities encompass 200,000 square meters of cutting-edge factory space, complemented by 13,200 square meters dedicated to offices, living quarters, and essential amenities. Our operations are powered by an impressive arsenal of over 500 advanced sets of belt conveyor processing equipment, reflecting our substantial total assets of 800 million yuan. By masterfully blending visionary design, groundbreaking research, and unmatched manufacturing prowess, we deliver innovative, top-tier belt conveyors. This relentless commitment to excellence has propelled us to an extraordinary annual sales revenue of 500 million yuan, firmly establishing us as industry vanguards.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly stands as a lighthouse of technological innovation and exemplary excellence. Recognized as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our illustrious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Highly praised by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our exemplary reputation. Our trademarks symbolize excellence, with an AAA-level quality and reputation in Shanxi Province. We drive advancement through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an exemplary range of belt conveyors, meticulously designed to meet diverse needs. Our flagship lines, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have earned widespread admiration across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious client roster features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is intricately woven into a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and innovative prowess, aspiring to become the eminent belt conveyor manufacturing hub, renowned for its unmatched intelligence and scale. Our vision is to achieve acclaim as a national single champion enterprise. By rigorously upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This unwavering dedication has earned us the steadfast trust of our clientele, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently praise our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately dedicated to fostering talent and driving innovation. Through significant investments in talent acquisition and development, we have established a dynamic growth platform that attracts the finest industry talent. Our meticulously structured, multi-generational talent hierarchy seamlessly blends the wisdom of seasoned veterans, the vigor of mid-career professionals, and the inventive spirit of rising young innovators. Our strategic collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly amplified our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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