Discover the pinnacle of engineering with our high-quality, factory-customized maintenance-free idlers. These anti-wear, anti-corrosion masterpieces are sealed, waterproof, and dustproof, ensuring unrivaled reliability. Our anti-vibration steel conveyor idler is crafted with precision to elevate your raw material handling processes to new heights.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly operates a state-of-the-art TKAS idler production line, expertly designed by the celebrated Tangshan Kaiyuan. Complemented by three semi-automatic lines from the same esteemed firm and two advanced idler shaft material lines developed by the illustrious Fuzhou Sanxun, our production capacity is unparalleled. We expertly handle idlers with diameters ranging fromφ89 mm to φ219 mm, boasting a versatile length range of 190 mm to 2200 mm.Our dedication to superior quality shines through in our selection of high-grade special steels sourced from prestigious suppliers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering commitment to excellence is evident in our specialized straightening process for steel pipes, significantly diminishing ovality and straightness errors by an impressive 50% beyond the MT821 standard. We have admirably reduced the idler's simulated frictional resistance coefficient from 0.025 to 0.023; radial runout has been meticulously refined from 1.0 mm to a remarkable 0.35 mm, and post-straightening straightness has been enhanced from 1.0 mm to an outstanding 0.20 mm. Withstanding axial loads exceeding 15 KN as per MT821 standards, our idlers' lifespans have been elevated by a full precision grade, boasting over 45,000 hours of performance.
Our production line is the epitome of technological wonder, achieving full automation in every facet of the idler production process. From straightening, pipe cutting, and boring to stamping, welding, and assembly, our operations represent the pinnacle of efficiency and innovation, setting a new standard in manufacturing excellence.
With cutting-edge technology at our disposal, our idler shaft processing features fully automatic production lines capable of executing precise operations. These include servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. The minimal distance between two milled grooves is as precise as 190mm,while processing workpieces up to a substantial maximum length of 2200mm.
Technological Level
1, Our idlers boast an innovative design for effortless replacement. The welding craftsmanship is robust and enduring, ensuring zero wear on the idler shell throughout its impressive service life, exceeding 45,000 hours.
2, Our idlers are equipped with specialized bearings and stamped bearing housings featuring sophisticated double-layer seals. This guarantees outstanding sealing efficiency, minimal rotational resistance, and prolonged durability. We utilize superior bearings from elite imported brands to ensure unparalleled performance and longevity.
3, Our idlers' dustproof capabilities strictly adhere to the MT821 - 1999 standards, while their waterproof performance meets these rigorous criteria effortlessly.
4, Each steel component undergoes comprehensive pre-treatment to achieve the St2-1/2 level. For components with welded structures, we meticulously follow national welding standards to ensure they meet the latest national criteria for structural integrity.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while the lower idlers achieve an even superior coefficient not exceeding 0.02, showcasing our commitment to impeccable engineering and performance.
ApplicationsIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' enterprise in the prestigious belt conveyor sector. Our company commands a formidable registered capital of 260 million yuan and spans a majestic 650 mu, equivalent to approximately 433,333 square meters. We proudly house 200,000 square meters of ultramodern factory facilities and offer an additional 13,200 square meters for offices, accommodation, and essential auxiliary services. Boasting over 500 cutting-edge belt conveyor processing apparatus, our total assets impressively reach 800 million yuan. By seamlessly integrating pioneering design, research, and manufacturing, we specialize in crafting innovative and unique belt conveyors, which have driven our remarkable annual sales revenue to 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological prowess and innovation. Celebrated as a national high-tech enterprise, we proudly exhibit our status as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province, alongside the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, our excellence in contract adherence and reputation is unmatched. Our trademarks and products are a testament to Shanxi Province's AAA-level quality. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology showcases our relentless pursuit of advancement. Our innovation is safeguarded by 4 invention patents, 7 newly applied patents, and 52 utility model patents. Our influence on national standards and scientific research has set benchmarks, earning us prestigious recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's prestigious offerings is a diverse array of belt conveyors, all crafted with meticulous precision to cater to various demands. Our standout products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exceptional products have secured their status in markets spanning across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. We are honored to serve a distinguished clientele, which includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative brilliance, aiming to ascend as the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our ambitious vision is to achieve the status of a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we rigorously enforce process and quality control. This steadfast dedication has earned us the unwavering trust of our clientele, propelling market expansion and ensuring a remarkable 100% repeat purchase rate among our loyal patrons, who consistently extol our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and championing innovation. By relentlessly investing in talent acquisition and development, we have cultivated a powerful growth platform that magnetizes industry elites. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the dynamism of middle-aged professionals, and the innovative spirit of youthful minds. Strategic collaborations with esteemed universities, research institutions, and leading domestic enterprises have augmented our R&D and innovation capabilities, propelling us to the vanguard of technological advances.
With an unwavering dedication to innovation and a long-standing tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. consistently rejuvenates its product lineup. The company passionately embarks on groundbreaking design ventures and advanced research and development of new products, all while effortlessly evolving existing technologies. By overcoming a multitude of technical challenges, Xingsheng Machinery has laid a solid foundation, propelling its pioneering advancements and driving its development forward with remarkable momentum.
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