Introducing our premium Factory Custom-made Conveyor Idler, engineered for maintenance-free operation and crafted with anti-wear, anti-corrosion properties. This sealed, waterproof, and dustproof marvel is designed to combat vibrations and is molded from high-quality steel, setting a new standard in performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our renowned company takes pride in its state-of-the-art TKAS idler production line, expertly designed by the famed Tangshan Kaiyuan. Augmented by three additional semi-automatic lines from the same esteemed manufacturer, we deliver unmatched efficiency and precision. Additionally, we operate two advanced idler shaft material production lines devised by the illustrious Fuzhou Sanxun, enabling us to process a broad spectrum of idlers with varied diameter specifications.φ89 mm-φ219mm and an expansive length spectrum ranging from 190mm - 2200mm. Our commitment to excellence shines through our choice of superior special steels for idlers, sourced from prestigious suppliers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering dedication to premium quality is reflected in our specialized steel pipe straightening process. This meticulous technique significantly reduces ovality and straightness deviations of roller rings by an impressive 50% compared to MT821 standards. Frictional resistance coefficient of the idler has been expertly lowered from 0.025 to an impressive 0.023; radial runout enhanced from 1.0 mm to a remarkable 0.35 mm; and post-straightening straightness improved from 1.0 mm to an outstanding 0.20 mm. With axial loads surpassing 15 KN as per MT821, our idlers boast an extended lifespan, exceeding a remarkable 45,000 operational hours.
Our production line stands as a testament to technological prowess, achieving full automation across every stage of idler production - from straightening, cutting, and boring, to stamping, welding, and assembly. This harmonious integration epitomizes cutting-edge efficiency and innovation.
Our idler shaft processing utilizes advanced fully automatic production lines, performing precision operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, and center hole drilling. The precision allows milling flat grooves with minimal distances, delivering exceptional craftsmanship.mm, and expertly handling workpieces up to a maximum length of 2200mm
Technological level
1, Our idlers are engineered for hassle-free replacement. The robust welding craftsmanship guarantees enduring durability and ensures no shell wear throughout an impressive service life of no less than 45,000 hours.
2, Equipped with specialized bearings and stamped housings with double-layer seals, our idlers promise outstanding sealing performance, reduced rotational resistance, and enhanced lifespan. We employ top-tier bearings from reputable imported brands to ensure peak performance.
3, The idlers' dustproof attributes strictly adhere to MT821 - 1999 regulations, with waterproof capabilities compliant with rigorous standards, ensuring reliable protection.
4, Every steel material is meticulously pre-treated to achieve St2-1/2 level. Parts involving welded structures are crafted in strict compliance with national welding standards, ensuring full conformity with the latest national criteria.
5, The rotational resistance coefficient of upper idlers is precision-tuned to 0.022 or below, while lower idlers maintain a remarkably low coefficient not exceeding 0.02, exemplifying our commitment to engineering excellence.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' acclaimed for its exceptional prowess in the belt conveyor industry. Our enterprise is fortified by an impressive registered capital of 260 million yuan, sprawling majestically over 650 mu, equivalent to approximately 433,333 square meters. We have meticulously crafted 200,000 square meters of state-of-the-art factory infrastructures. Our expansive premises also feature 13,200 square meters devoted to offices, accommodation, and auxiliary facilities, epitomizing modern sophistication. With a remarkable assemblage of over 500 advanced belt conveyor processing machines, our formidable total assets reach a notable 800 million yuan. We seamlessly integrate pioneering design, research, and manufacturing expertise to deliver innovative and unique belt conveyors, culminating in an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a prominent beacon of technological innovation and excellence. Recognized as a national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades are numerous, including the prestigious Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we are celebrated for our unwavering commitment to contracts and outstanding reputation. Our trademarks and products bear the hallmark of excellence in Shanxi Province, showcasing our AAA-level quality and reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further exemplifies our dedication to advancement. Our innovation is safeguarded with 4 invention patents among 7 newly applied ones, supplemented with 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, boasting esteemed recognitions across Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings are an exquisite range of belt conveyors, meticulously designed to cater to diverse demands. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have rightfully earned their prestigious place in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele boasts industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' We remain steadfast in our pursuit of specialization, refinement, and innovative excellence, striving to become the preeminent belt conveyor manufacturing hub, distinguished by superior intelligence and scale. Our vision is to emerge as a national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we execute rigorous process and quality control. This unwavering dedication has earned us the unyielding trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among our loyal patrons, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is dedicated to nurturing talent and fostering innovation. By continuously investing in talent acquisition and development, we have constructed a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon captures the wisdom of senior experts, the vitality of middle-aged professionals, and the innovation of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a legacy of unparalleled excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently invigorated its array of product offerings. The company passionately embarks on groundbreaking design and cutting-edge research and development of new products while adeptly transforming existing technologies. By overcoming a wide array of technical hurdles, the company has cemented a solid foundation that fuels its trailblazing advancements.
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