Step into the future of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This engineering marvel is crafted to thrive in the harshest conditions, offering unmatched anti-wear and corrosion resistance. Fully sealed to withstand water and dust, it is the perfect companion for environments like coal mines. With its state-of-the-art anti-vibration design, it guarantees smooth performance and longevity, setting an unparalleled standard in durability and efficiency.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of manufacturing excellence, featuring a cutting-edge TKAS idler production line, meticulously crafted by the eminent Tangshan Kaiyuan. Our production capabilities are further enhanced by three semi-automatic production lines from the same esteemed manufacturer, ensuring precision and high throughput. Furthermore, we have integrated two advanced idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly cater to a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, coupled with an impressive length range spanning from 190 mm to 2200 mm.Our unwavering dedication to quality is reflected in our choice of premium special steels for idlers. We procure these superior materials from renowned suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled durability and performance.
Our quest for unmatched quality manifests through our specialized steel pipe straightening process, which remarkably reduces ovality and straightness discrepancies of roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly lowered from 0.025 to 0.023, while radial runout improves remarkably from 1.0 mm to a stellar 0.35 mm. Post-straightening, straightness enhances from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, as per the MT821 standard, our idlers achieve a superior precision grade with an extraordinary lifespan exceeding 45,000 hours.
Our production line serves as a testament to technological mastery, achieving seamless automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the pinnacle of efficiency and innovative prowess.
Our idler shaft processing leverages cutting-edge fully automated production lines, executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The interval between two milled grooves can be as compact as 190mm,while accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life of no less than 45,000 hours.
2. Featuring high-performance specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and extended life. We employ top-tier bearings from illustrious brands like NSK to ensure peerless performance.
3. The superior dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, guaranteeing excellent waterproof properties that fully comply with these rigorous standards.
4. Each steel component undergoes intensive pre-treatment to meet the St2-1/2 level. Parts requiring welded assemblies are constructed in strict accordance with national welding standards, ensuring structural conformity with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers boast an even more impressive coefficient not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly recognized as a national 'Little Giant' and a luminary in the dynamic world of belt conveyors. Our grand establishment, fortified by a substantial registered capital of 260 million yuan, spans an impressive 650 mu, equivalent to about 433,333 square meters. This vast expanse is home to 200,000 square meters of cutting-edge factory buildings, supplemented by 13,200 square meters dedicated to offices, accommodations, and vital facilities. Our infrastructure is invigorated by over 500 advanced sets of belt conveyor processing equipment, all contributing to our formidable total assets of 800 million yuan. Through the seamless fusion of visionary design, groundbreaking research, and exceptional manufacturing, we consistently deliver innovative, top-tier belt conveyors. Our dedication has propelled us to achieve a remarkable annual sales revenue of 500 million yuan, cementing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological brilliance. Celebrated as a high-tech enterprise on a national scale, we epitomize intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are honored by the China Heavy Machinery Industry Association for our unwavering commitment to contracts and our sterling reputation. Our trademarks and products are emblems of excellence, proudly bearing an AAA-level quality and reputation within Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive edge is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific endeavors have set benchmarks with provincial and local standards, earning esteemed recognition across Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an impressive array of belt conveyors, each masterfully designed to meet diverse needs. Our hallmark products feature the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, all of which have garnered widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and inventive excellence, aspiring to become the leading belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. With substantial investments in talent acquisition and development, we have created a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company renowned for revitalizing its product lineup with an unwavering devotion to groundbreaking design and the forefront of R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, championing pioneering development and propelling forward momentum. Every product we craft stands at the pinnacle of industry innovation, embodying our commitment to superior quality and visionary engineering.
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