Experience the zenith of engineering excellence with our Customizable Idler for Industrial Belt Conveyor! Tailored for those who demand the best, this maintenance-free marvel is crafted with superior, anti-vibration technology to ensure whisper-quiet operation. Built to endure rigorous environments such as coal mines, this idler flaunts an anti-wear, corrosion-resistant, sealed, waterproof, and dustproof design, guaranteeing unparalleled durability and performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly feature a state-of-the-art TKAS idler production line, designed by the illustrious Tangshan Kaiyuan, alongside three semi-automatic production lines from the same esteemed creator. Augmenting this, our two advanced idler shaft material production lines, sourced from Fuzhou Sanxun, enable us to expertly fabricate a comprehensive spectrum of idler diameters ranging fromφ89 mm to φ219 mm. Our capabilities also extend to offering an exceptional length range of 190 mm to 2200 mm, ensuring a tailored fit for your specific needs.Our commitment to quality is unwavering. We selectively procure premium special steels for idlers from prominent sources including Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes, reflecting our dedication to excellence.
Our pursuit of perfection shines through in our exclusive steel pipe straightening process. This meticulous method reduces ovality and straightness discrepancies of roller rings by an impressive 50% compared to the MT821 benchmarks. Our idler's frictional resistance coefficient has been optimally reduced from 0.025 to 0.023, with radial runout significantly improved from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness has been enhanced from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, the idler's lifespan is elevated to an exceptional precision grade, surpassing 45,000 hours of robust service.
Our production line epitomizes technological mastery, achieving full automation across all stages, from straightening to pipe cutting, boring, stamping, welding, and assembly. This streamlined process is the embodiment of ultimate efficiency and cutting-edge innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, executing precise procedures with finesse, such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as190 mm,while confidently handling workpieces up to an outstanding maximum length of2200 mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, with welding artistry that's resilient and enduring, ensuring that the idler shell experiences no wear throughout its impressive service life, lasting no less than 45,000 hours.
2. Our idlers boast sophisticated bearings and precision-stamped bearing housings with dual-layer seals. This advanced arrangement ensures exceptional sealing, minimal rotational resistance, and remarkable longevity. We utilize premier bearings from distinguished brands like SKF for unparalleled performance.
3. The idlers' dustproof features meet strict MT821 - 1999 standards, and their waterproof capabilities fully comply with these demanding regulations, ensuring top-tier protection.
4. Each steel component undergoes thorough pre-treatment to achieve the St2-1/2 standard. All welded structures are manufactured in strict alignment with national welding standards, ensuring structural fidelity to the latest national criteria.
5. The upper idlers exhibit a rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even more impressive coefficient of not exceeding 0.02, showcasing our dedication to advanced engineering and superior performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where innovation meets excellence. As a celebrated national 'Little Giant' and a distinguished leader in belt conveyor manufacturing, our company is a beacon of industrial prowess. Our foundation is built on a registered capital of an impressive 260 million yuan, sprawling across a monumental 650 mu, equivalent to approximately 433,333 square meters. In this vast expanse, we've constructed 200,000 square meters of state-of-the-art factory buildings, along with 13,200 square meters for offices, accommodation, and essential facilities. Our cutting-edge infrastructure is supported by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a shining beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we are a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we are lauded for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation throughout Shanxi Province. We foster advancement through a dedicated doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where we cultivate a dynamic ecosystem of transformative design and cutting-edge research and development. Our team of seasoned experts masterfully blends contemporary technology with pioneering advancements, courageously addressing technical challenges to strengthen a robust foundation. This unwavering commitment propels us toward visionary growth and drives our relentless pursuit of groundbreaking innovation.
Industry Conveyor
Audited Supplier 
){kind=link}