Experience unmatched durability with our custom-made Maintenance-free Conveyor Idlers, showcasing anti-wear, anti-corrosion, sealed, waterproof, dustproof, and anti-vibration features. Crafted with high-quality steel, these idlers set a new standard for excellence.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly features a top-tier TKAS idler production line by the renowned Tangshan Kaiyuan. Complemented by three semi-automatic idler production lines from the same esteemed manufacturer, and two advanced idler shaft material lines by the illustrious Fuzhou Sanxun, we excel in processing an extensive array of idlers with diameters.φ89 mm-φ219mm and an impressive length spanning from 190mm - 2200mm. Our unwavering commitment to excellence is exemplified through our use of premium special steels for idlers, sourced from prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedication to superior quality is unmatched, employing meticulous straightening for steel pipes to reduce ovality and straightness errors by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is reduced from 0.025 to 0.023, and radial runout improved from 1.0 mm to a remarkable 0.35 mm, with post-straightening straightness enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, per the MT821 standard, our idlers' lifespan is elevated by one precision grade, exceeding an impressive 45,000 hours.
Our production line stands as a testament to technological advancement, achieving full automation throughout the idler production process. From straightening, pipe cutting, boring, to stamping, welding, and assembly, our operations epitomize efficiency and innovation.
With state-of-the-art fully automatic production lines, our idler shaft processing executes precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. The distance between two milled grooves can be as minimal as 190mm, with the capacity to process workpieces up to an impressive maximum length of 2200mm
Technological level
1, Our idlers are ingeniously designed for seamless replacement, boasting solid and enduring welding craftsmanship. This ensures no wear on the idler shell during its impressive standard service life of no less than 45,000 hours.
2, Equipped with specialized bearings and stamped housings featuring double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from esteemed imported brands to ensure optimal performance.
3, Adhering strictly to the MT821 - 1999 regulations, our idlers boast superior external dustproof capabilities and exemplary waterproof performance, meeting the highest standards.
4, Every steel material is meticulously pre-treated to achieve the St2-1/2 level. Parts with welded structures are crafted in strict compliance with national welding standards, ensuring conformity with the latest national criteria.
5, Our upper idlers feature a precise rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, exemplifying our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the unparalleled world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' in the belt conveyor industry. With an impressive registered capital of 260 million yuan, our sprawling enterprise covers a vast 650 mu, equivalent to 433,333 square meters. Within this expanse, we have meticulously crafted 200,000 square meters of state-of-the-art factory buildings. Our premises also feature 13,200 square meters of meticulously designed offices, accommodations, and auxiliary facilities. Boasting over 500 sophisticated sets of equipment, our total assets reach a remarkable 800 million yuan. Seamlessly integrating cutting-edge design, research, and manufacturing, we specialize in innovative and unique belt conveyors, driving an annual sales revenue of an impressive 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of technological brilliance and innovation. Distinguished as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we uphold a reputation for excellence, celebrated for our commitment to contracts and our outstanding standing. Our trademarks and products embody the pinnacle of quality in Shanxi Province, marked by our AAA-level reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology showcases our dedication to advancement. Our innovation is reinforced by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our contributions to national standards and scientific research set benchmarks, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a diverse array of belt conveyors, each expertly crafted to serve various needs. Our flagship products, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have carved their niche in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply embedded in our strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We tirelessly pursue specialization, refinement, and innovative excellence with the aspiration to become the premier belt conveyor manufacturing hub, distinguished by superior intelligence and scale. Our vision is to emerge as a national single champion enterprise. Adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control. This unwavering dedication has garnered us the steadfast trust of our customers, facilitating market expansion and ensuring a 100% repeat purchase rate from loyal patrons, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to nurturing talent and championing innovation. By consistently investing in talent acquisition and development, we have established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent echelon blends the wisdom of seasoned experts, the energy of middle-aged professionals, and the creativity of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With unwavering dedication to innovation and an illustrious tradition of excellence, Xingsheng Machinery continuously breathes new life into its product portfolio. The company is fervently involved in cutting-edge design and advanced R&D of novel products, while adeptly transforming existing technologies. Overcoming a multitude of technical challenges, Xingsheng Machinery has laid a solid foundation that propels its pioneering advancements, ensuring a trajectory of continuous forward momentum.
Industry Conveyor
){kind=link}