Experience the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Specially engineered to thrive in the most demanding environments, this exceptional idler boasts unparalleled anti-wear and corrosion resistance. Fully sealed against water and dust, it becomes the ultimate choice for challenging arenas like coal mines. Its cutting-edge anti-vibration design guarantees seamless operations and an extended lifespan, setting a new standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in our state-of-the-art TKAS idler production line, a masterpiece precision-engineered by the esteemed Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same prestigious maker, we ensure unmatched precision and efficiency. Furthermore, our two advanced idler shaft production lines from Fuzhou Sanxun empower us to expertly manage a diverse range of idler diameters.φ89 mm to φ219 mm, providing a remarkable length range from 190 mm to 2200 mm.Our unwavering commitment to excellence is mirrored in our choice of high-grade special steels for idlers, sourced from reputable suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This ensures unmatched quality and performance.
Our relentless pursuit of exceptional quality is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological brilliance, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the height of efficiency and innovation.
Our idler shaft processing employs cutting-edge fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The gap between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Designed for effortless replacement, our idlers are crafted with robust welding techniques that ensure the idler shell experiences no wear throughout its remarkable service life of no less than 45,000 hours.
2. Featuring advanced bearings and stamped bearing housings with double-layer seals, our idlers assure outstanding sealing, minimal rotational resistance, and extended longevity. We incorporate top-of-the-line bearings from celebrated brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that surpasses these stringent standards.
4. Each steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural coherence with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient of no more than 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and a trailblazer in the belt conveyors industry. Our esteemed establishment shines with a registered capital of 260 million yuan, sprawling over a magnificent 650 mu, equating to approximately 433,333 square meters. This expansive landscape is graced with 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and vital amenities. Empowered by 500+ state-of-the-art belt conveyor processing equipment, our infrastructure boasts impressive total assets of 800 million yuan. Through seamless integration of visionary design, groundbreaking research, and superior manufacturing, we deliver innovative belt conveyors that are unparalleled. Our commitment to excellence has propelled us to achieve an extraordinary annual sales revenue of 500 million yuan, securing our place as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. As a revered national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered accolades from the China Heavy Machinery Industry Association, esteemed for our steadfast adherence to contracts and our stellar reputation. Our trademarks and products stand as emblems of AAA-level quality and reputation in Shanxi Province. We advance innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is protected by 4 invention patents, 7 newly applied patents, and 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning prested recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an exceptional array of belt conveyors, meticulously engineered to meet diverse requirements. Our flagship products feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all celebrated in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are dedicated to the pursuit of specialization, refinement, and inventive excellence, aspiring to be the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, enabling market growth and maintaining a 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to nurturing talent and propelling innovation. Through significant investments in talent acquisition and development, we have built a dynamic growth platform that attracts the finest minds in the industry. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the creative spirit of promising young talents. Our collaborations with renowned universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
){kind=link}