Unleash the power of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, a masterpiece crafted for elite performance in formidable environments. Engineered with premium anti-wear and corrosion-resistant properties, this idler is impeccably sealed to combat water and dust infiltration, making it the ultimate solution for demanding sectors like coal mining. Its pioneering anti-vibration design ensures flawless operation and extends the product's longevity, setting a revolutionary standard for endurance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., innovation is at the core of our operations. We operate a cutting-edge TKAS idler production line, expertly designed by the esteemed Tangshan Kaiyuan. This is paired with three semi-automatic lines from the same renowned source, guaranteeing unmatched precision and productivity. Additionally, our two sophisticated idler shaft material production lines from Fuzhou Sanxun allow us to proficiently cater to a wide array of idler diameters fromφ89 mm to φ219 mm, providing a remarkable length range from 190 mm to 2200 mm.Our unwavering dedication to quality is reflected in our choice of premium-grade steels for idlers. We procure these materials from trusted suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of excellence is manifested in our specialized steel pipe straightening process, which profoundly reduces ovality and straightness variances of roller rings by a notable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, compliant with the MT821 standard, our idlers achieve a heightened precision grade with a service life exceeding a remarkable 45,000 hours.
Our production line symbolizes the pinnacle of technological advancement, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the epitome of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise functions like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological prowess
1. Our idlers are ingeniously designed for effortless replacement, employing robust welding techniques to ensure the idler shell remains undamaged throughout its extraordinary lifespan, extending to an impressive 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers offer superior sealing, minimal rotational resistance, and extended lifespan. We incorporate top-tier bearings from prestigious brands like SKF for unmatched performance.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully complies with these rigorous standards.
4. Every steel material undergoes intense pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is exactly 0.022 or less, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, highlighting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation, setting benchmarks in technological excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association for our unwavering dedication to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, earning an AAA-level quality and status in Shanxi Province. We propel innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive spirit is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our contributions to national standards and scientific research forge benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company takes pride in its core offerings, presenting an impressive lineup of belt conveyors expertly designed to meet diverse needs. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have achieved widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, striving to become the premier belt conveyor manufacturing hub, noted for our superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast commitment has earned us the unfaltering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, courageously tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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