Experience the pinnacle of innovation with our tailor-made, maintenance-free Steel Belt Conveyor Idler, engineered for peak performance in the most demanding environments. This idler stands out with its exceptional anti-wear and corrosion-resistant capabilities, boasting a fully sealed design to repel water and dust, making it the quintessential choice for formidable locales like coal mines. Its anti-vibration architecture guarantees smooth operations and an extended lifespan, establishing a new standard of durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating an avant-garde TKAS idler production line, meticulously crafted by the illustrious Tangshan Kaiyuan. Complementing this are three semi-automatic production lines from the same prestigious source, ensuring unmatched precision and efficiency. Moreover, we harness two advanced idler shaft material production lines from Fuzhou Sanxun, empowering us to skillfully accommodate a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length spectrum from 190 mm to 2200 mm.Our unwavering dedication to excellence shines through our choice of top-quality special steels for idlers. We procure these superior materials from esteemed suppliers, such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our relentless pursuit of excellence is mirrored in our specialized steel pipe straightening process, dramatically reducing ovality and straightness discrepancies of roller rings by an astounding 50% over the MT821 standard. The idler's simulated frictional resistance coefficient sees a notable reduction from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load surpassing 15 KN, conforming to the MT821 standard, our idlers achieve a superior precision grade with a service lifespan exceeding an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving complete automation throughout every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the zenith of efficiency and innovation.
Our idler shaft processing leverages cutting-edge fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The interval between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, featuring robust welding techniques that ensure the idler shell remains pristine throughout its remarkable service life, which extends no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings with dual-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and prolonged longevity. We utilize premier bearings from esteemed brands like NSK for unmatched performance.
3. The external dustproof features of our idlers are meticulously crafted to align with the MT821 - 1999 regulations, ensuring superior waterproof performance that meets these rigorous standards.
4. Every steel material undergoes extensive pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural compliance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers exhibit an even more remarkable coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the esteemed domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a pioneering force in the belt conveyor industry. With a registered capital proudly standing at 260 million yuan, our expansive premises cover over 650 mu or approximately 433,333 square meters. Within this vast space, we have developed 200,000 square meters of cutting-edge factory buildings along with 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our infrastructure is fortified by over 500 sophisticated belt conveyor processing machines, contributing to our impressive total assets of 800 million yuan. By expertly marrying visionary design with groundbreaking research and top-tier manufacturing, we deliver innovative and unmatched belt conveyors, achieving an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. As a celebrated national high-tech enterprise, we stand as a paragon for intelligent manufacturing in Shanxi Province. Our stellar accolades include the Shanxi Provincial Enterprise Technology Center and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high honors from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and stellar reputation. Our trademarks and products epitomize excellence, proudly holding an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative capabilities are protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings highlight a remarkable repertoire of belt conveyors, each meticulously crafted to meet a spectrum of requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and groundbreaking excellence, aspiring to become the premier belt conveyor manufacturing hub noted for its extraordinary intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market proliferation and securing a 100% repeat purchase rate among loyal customers who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is ardently devoted to nurturing talent and propelling innovation forward. Through significant investments in talent acquisition and development, we have established an enviable growth platform that attracts top-tier industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative zeal of emerging young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company renowned for its commitment to transforming its product lineup through groundbreaking design and cutting-edge R&D. Our team of experts harmoniously blends existing technologies with pioneering advances, fearlessly addressing technical challenges. This bold approach lays a robust foundation, fueling trailblazing development and accelerating progress, ensuring that every product we create is a testament to industry-leading innovation.
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