Experience unparalleled reliability with our Custom-made Maintenance-free Anti-wear Corrosion-resistant Sealed Waterproof and Dustproof Anti-vibration High Quality Steel Belt Conveyor Idler, perfect for the demanding environments of coal mines.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we excel in precision and innovation. Our esteemed enterprise features a premier TKAS idler production line crafted by the renowned Tangshan Kaiyuan, alongside three additional semi-automatic idler production lines from the same distinguished manufacturer. Moreover, we operate two cutting-edge idler shaft material production lines, expertly developed by the illustrious Fuzhou Sanxun, empowering us with the remarkable capability to process an extensive array of idlers, accommodating diameters that range impressively fromφ89 mm-φ219mm and exhibiting lengths that impressively stretch from 190mm - 2200mm. Our steadfast dedication to excellence is further underscored by our use of premium special steels for idlers, meticulously sourced from prestigious suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled durability and performance.
With an unwavering commitment to superior quality, we perform specialized straightening on steel pipes, significantly reducing ovality and straightness errors of roller rings by an impressive 50% over the MT821 standard. Witness our idler's frictional resistance coefficient, skillfully reduced from 0.025 to an optimized 0.023. Radial runout is remarkably enhanced from 1 mm to a superior 0.35 mm, while post-straightening straightness is refined from 1 mm to an exceptional 0.20 mm. Designed to surpass the axial load requirement of over 15 KN by MT821 standards, our idlers boast an extended lifespan elevated by one precision grade, enduring an astounding 45,000 hours of service.
Our production line epitomizes cutting-edge technology and innovation, achieving full automation in every aspect, including the processes of straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation showcases our commitment to efficiency and technological advancement.
Our idler shaft processing showcases state-of-the-art fully automatic production lines, executing precise processes such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Impressively, the minimal distance between two milled grooves can be as precise as 190mm, with the capacity to handle workpieces reaching a substantial maximum length of 2200mm
Technological level
1, Our idlers are ingeniously crafted for effortless replacement, featuring robust and unwavering welding craftsmanship that ensures no wear on the idler shell throughout its impressive standard service life of no less than 45,000 hours.
2, Our idlers are equipped with specialized bearings and stamped bearing housings featuring sophisticated double-layer seals. This innovative design guarantees exceptional sealing, minimal rotational resistance, and a prolonged lifespan. We use elite bearings from renowned brands such as SKF, prioritizing optimal performance and reliability.
3, Our idlers boast external dustproof capabilities that strictly adhere to MT821 - 1999 regulations, complemented by waterproof performance that meets these stringent standards, ensuring robust protection in challenging environments.
4, All steel materials undergo comprehensive pre-treatment to reach the St2-1/2 level. For parts involving welded structures, they are meticulously manufactured to conform with national welding standards, ensuring alignment with the latest national criteria for structural integrity.
5, The rotational resistance coefficient of our upper idlers is precise and exceptional at 0.022 or below. The lower idlers achieve an even more impressive coefficient, not exceeding 0.02, reflecting our unwavering commitment to engineering excellence and high performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a paragon of excellence in belt conveyor technology and a national 'Little Giant' enterprise. Our company is fortified with a robust registered capital of 260 million yuan, sprawling magnificently over 650 mu, equivalent to an impressive 433,333 square meters. Within this space, we have meticulously developed 200,000 square meters of avant-garde factory buildings, complemented by 13,200 square meters of dedicated offices, accommodation, and auxiliary facilities. Our state-of-the-art equipment inventory boasts over 500 sophisticated sets for belt conveyor processing, all contributing to our remarkable total assets of 800 million yuan. Our integration of pioneering design, innovative research, and cutting-edge manufacturing results in the creation of unique and innovative belt conveyors, fueling our commendable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a luminous beacon of technological prowess and innovation. As a recognized national high-tech enterprise, we proudly represent Shanxi Province as a demonstration enterprise for intelligent manufacturing. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Honored by the China Heavy Machinery Industry Association, we are lauded for our steadfast adherence to contracts and our sterling reputation. Our trademarks and products are synonymous with excellence across Shanxi Province, earning us an AAA-level quality and reputation designation. Our commitment to advancement is further exemplified by our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our spirit of innovation is safeguarded by 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our pioneering contributions to national and provincial standards in scientific research are highly acclaimed, setting benchmarks recognized across Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company is at the forefront of offering a comprehensive range of belt conveyors, each crafted with precision to cater to a wide spectrum of needs. Our signature products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These stellar offerings have cemented their presence in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele encompasses industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
The philosophical cornerstone of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is embedded in our unwavering commitment to 'talent, quality, service, innovation, scale, and brand.' Our relentless pursuit of specialization, refinement, and pioneering excellence aims to position us as the leading belt conveyor manufacturing center, renowned for its superior intelligence and scale. Our aspiration is to be recognized as a national single champion enterprise. Committed to principles such as 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce meticulous process and quality control. This steadfast dedication has garnered the unwavering trust and loyalty of our patrons, facilitating market expansion and ensuring a 100% repeat purchase rate, with customers consistently applauding our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and driving innovation. Through sustained investment in talent acquisition and development, we have established a dynamic growth platform attracting the industry's best minds. Our structured, multi-generational talent model integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the creativity of emerging talents. Strategic collaborations with leading universities, research institutions, and premier domestic enterprises have fortified our R&D and innovation capabilities, catapulting us to the vanguard of technological progress.
With an unwavering dedication to innovation and a cherished legacy of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously rejuvenates its product lineup. The company is passionately invested in crafting pioneering designs and spearheading sophisticated R&D initiatives for new products while adeptly refining existing technologies. Despite encountering numerous technical hurdles, Xingsheng Machinery has forged a formidable foundation that dynamically propels its trailblazing development journey.
Industry Conveyor
Audited Supplier 
){kind=link}