Introducing our state-of-the-art, Factory Custom-Made, Maintenance-Free Conveyor Idler, crafted to excel in the rigors of the coal mining industry. With unparalleled anti-wear and anti-corrosion features, this engineering masterpiece is hermetically sealed, offering waterproof and dustproof capabilities while also excelling in anti-vibration performance. Constructed from top-tier high-quality steel, it embodies unmatched durability and exceptional operational efficiency.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. unveils its cutting-edge production prowess. Our operations are led by the illustrious TKAS idler production line, courtesy of Tangshan Kaiyuan, known for its precision excellence. This is further enhanced by three semi-automatic lines, ensuring diverse and efficient production capabilities. Our dedication to craftsmanship is elevated by two advanced idler shaft material lines from Fuzhou Sanxun, allowing us to adeptly manage a broad spectrum of idler diameters.φ89 mm-φ219mm capable of achieving impressive lengths ranging from 190mm to a remarkable 2200mm.Our unwavering commitment to quality is demonstrated through our choice of superior special steels in idler production. Collaborating with renowned suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) ensures that only the finest materials contribute to our products, resulting in unmatched quality.
We are relentless in our pursuit of precision excellence. Our meticulously refined straightening process for steel pipes significantly minimizes ovality and straightness errors, exceeding industry benchmarks by a staggering 50% compared to the MT821 standard. Our idlers feature a reduced simulated frictional resistance coefficient, optimizing it from 0.025 to an impressive 0.023. Radial runout is minimized from 1.0 mm to a remarkable 0.35 mm, while straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load capacity surpassing 15 KN as stipulated by MT821, our idlers achieve a remarkable precision grade, delivering over 45,000 hours of dependable service.
Our production line is a paragon of technological innovation, showcasing full automation throughout—from straightening and pipe cutting to boring, stamping, welding, and assembly. This streamlined process not only epitomizes efficiency but also sets an unprecedented benchmark in cutting-edge manufacturing.
Employing avant-garde, fully automatic production lines for idler shaft processing, we achieve unprecedented precision. Our operations encompass servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The remarkable proximity between two milled grooves can be as minimal as190mm, while accommodating workpieces of impressive lengths up to2200mm.
Technological brilliance
1, Our idlers are engineered for effortless replacement, featuring robust and enduring welding that ensures the idler shell remains wear-free throughout its remarkable service life, lasting an extraordinary 45,000 hours.
2, Outfitted with specialized bearings and double-layer-sealed stamped bearing housings, our idlers guarantee exceptional sealing and minimal rotational resistance, significantly extending their longevity. To ensure peak performance, we incorporate elite bearings from distinguished imported brands.
3, Our idlers' dustproof features meticulously adhere to MT821 - 1999 regulations, while their waterproof capabilities meet stringent standards effortlessly.
4, Our steel materials undergo a thorough pre-treatment process to achieve the St2-1/2 level. Every welded structure complies with strict national welding standards, ensuring full adherence to the latest national criteria.
5, Our upper idlers boast a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even stricter threshold, not exceeding 0.02, highlighting our commitment to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise on the national stage, renowned for our expertise in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive operations span 650 mu, equivalent to 433,333 square meters. Within this vast area, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings. Our facilities also feature 13,200 square meters assigned to modern offices, comfortable accommodation, and essential auxiliary facilities. Our arsenal includes over 500 state-of-the-art sets of belt conveyor processing equipment, culminating in impressive total assets amounting to 800 million yuan. At the intersection of innovation and manufacturing excellence, we deliver uniquely innovative belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. As a nationally recognized high-tech enterprise, we are a proud flagship of intelligent manufacturing in Shanxi Province. Our distinguished accolades include the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our unwavering adherence to contracts and our sterling reputation. Our trademarks and products shine with the hallmark of excellence in Shanxi Province, exemplifying our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further underscores our commitment to advancement. Our innovation prowess is safeguarded by 4 invention patents, with an additional 7 newly applied ones and complemented by 52 utility model patents. We are proud contributors to national standards and scientific research, setting benchmarks with provincial and local standards, and earning esteemed recognitions in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers an impressive array of belt conveyors, each designed with precision to cater to diverse requirements. Our flagship products, such as the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have become cornerstones in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele includes industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us to become the leading belt conveyor manufacturing center, acclaimed for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market growth and guaranteeing a 100% repeat purchase rate among devoted supporters, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and driving innovation. Through continuous investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends the wisdom of senior experts, the energy of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, propelling us to the forefront of technological progress.
Driven by an unwavering commitment to groundbreaking innovation and a longstanding tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously invigorates its product lineup. By boldly engaging in revolutionary design and advanced research and development of cutting-edge products, while flawlessly refining existing technologies, the company overcomes a myriad of technical challenges. This robust foundation propels it forward, pioneering advancements that shape the future.
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