Discover the pinnacle of engineering innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted to triumph in the harshest environments, this idler features extraordinary anti-wear and corrosion-resistant capabilities, coupled with a fully sealed design that withstands water and dust, making it the ultimate solution for demanding sectors such as coal mining. Its advanced anti-vibration structure guarantees uninterrupted performance and extends its lifespan, establishing a new standard in durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases a cutting-edge TKAS idler production line, expertly crafted by the illustrious Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same esteemed manufacturer, we ensure precision and efficiency. Additionally, our two sophisticated idler shaft material production lines from Fuzhou Sanxun empower us to proficiently handle a broad array of idler diameters, ranging fromφ89 mm to φ219 mm, delivering an outstanding length variety from 190 mm to 2200 mm.Our unwavering dedication to excellence is embodied in our choice of premium special steels for idlers. We source these premium materials from trusted suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unrivaled quality and performance.
Our commitment to extraordinary quality is further exemplified through our tailored steel pipe straightening process, which dramatically reduces ovality and straightness variances of roller rings by an exceptional 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is significantly lowered from 0.025 to a remarkable 0.023, while radial runout is fine-tuned from 1.0 mm to an impressive 0.35 mm. Post-straightening, straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing an exceptional 45,000 hours.
Our production line represents the epitome of technological excellence, achieving full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process embodies the zenith of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft with utmost precision. The gap between two milled grooves can be as small as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with advanced welding techniques ensuring the idler shell remains unharmed throughout its impressive service life, which exceeds an astounding 45,000 hours.
2. Featuring specialized bearings and precision-engineered stamped bearing housings with double-layer seals, our idlers promise superior sealing, minimal rotational resistance, and prolonged durability. We utilize top-quality bearings from world-renowned brands like NSK to deliver unmatched performance.
3. The external dustproof capabilities of our idlers are rigorously compliant with the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully meets these stringent standards.
4. Each steel material undergoes a meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is meticulously maintained at 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our unwavering commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious sphere of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly recognized as a national 'Little Giant' and a prominent leader in the dynamic landscape of belt conveyors. With a commanding registered capital of 260 million yuan, our grand enterprise sprawls across an impressive 650 mu, equivalent to approximately 433,333 square meters. This vast expanse houses 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential facilities. Equipped with over 500 state-of-the-art belt conveyor processing machines, our total assets skyrocket to an impressive 800 million yuan. By harmoniously merging visionary design, groundbreaking research, and superior manufacturing prowess, we consistently deliver innovative and unmatched belt conveyors. This dedication has culminated in an astounding annual sales revenue of 500 million yuan, cementing our position as industry pioneers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as an emblem of innovation and technological excellence. Distinguished as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious accolades include the title of Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Highly commended by the China Heavy Machinery Industry Association, our steadfast commitment to contracts and stellar reputation are renowned. Our trademarks and products are icons of excellence, distinguished by an AAA-level quality and reputation in Shanxi Province. We drive progress with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is fortified by 4 invention patents and 7 newly filed ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research set benchmarks with both provincial and local standards, earning prestigious recognition across Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a stellar array of belt conveyors, meticulously designed to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all celebrated throughout markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele boasts industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and inventive brilliance, aspiring to become the premier belt conveyor manufacturing hub, lauded for its superior intelligence and scale. Our vision is to earn recognition as a national single champion enterprise. By steadfastly adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering dedication has secured the unwavering trust of our users, fueling market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately dedicated to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that draws the finest industry talent. Our structured, multi-generational talent echelon seamlessly melds the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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