Embark on a journey to the pinnacle of technological innovation with our Premium Customized Idler for the Coal Mine Industry. This exceptional product is crafted to thrive in the most demanding environments. Imbued with advanced anti-wear and corrosion-resistant features, it is fully sealed to repel both water and dust, making it the quintessential choice for harsh settings like coal mines. Engineered with an anti-vibration design, it ensures smooth, uninterrupted operations and boasts an impressive lifespan, setting a new standard for endurance and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in its cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. This is further enhanced by the addition of three semi-automatic production lines from this highly regarded manufacturer, guaranteeing precision and efficiency. Complementing these systems are two advanced idler shaft material production lines from Fuzhou Sanxun, equipping us to handle a wide array of idler diameters efficiently, ranging fromφ89 mm to φ219 mm, and offering a remarkable length spectrum from 190 mm to 2200 mm.Our unwavering dedication to supreme quality is reflected in our selection of top-tier special steels for idlers. We source these premium materials from reputable suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unrivaled quality and peak performance.
Our relentless pursuit of quality is manifested through our sophisticated steel pipe straightening process, which dramatically reduces ovality and straightness variances in roller rings by an astounding 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening alignment is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a precision grade that supports a service life surpassing an extraordinary 45,000 hours.
Our production line represents the zenith of technological excellence, achieving full automation across all stages of production, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process stands as a testament to ultimate efficiency and groundbreaking innovation.
Our idler shaft processing capitalizes on state-of-the-art, fully automated production lines, executing meticulous operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The precision allows for a minimal groove distance ofmm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our ingeniously designed idlers ensure effortless replacement, fortified by robust welding techniques that protect the idler shell from wear throughout its extensive service life, guaranteed to reach no less than 45,000 hours.
2. Equipped with specialized bearings and expertly stamped bearing housings featuring double-layer seals, our idlers assure exceptional sealing, minimal rotational resistance, and extended durability. We employ top-tier bearings from illustrious brands like NSK to deliver unmatched performance.
3. Our idlers boast stringent external dustproof capabilities, adhering rigorously to the MT821 - 1999 regulations, and provide outstanding waterproof performance that complies fully with these rigorous standards.
4. Each steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level, ensuring parts involved in welded structures are manufactured in strict compliance with national welding standards, aligning with the latest national criteria.
5. The rotational resistance coefficient for upper idlers is precisely 0.022 or below, while the lower idlers achieve an even more impressive coefficient, not exceeding 0.02, exemplifying our steadfast commitment to superior engineering and unparalleled performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Under our expansive roof, more than 500 cutting-edge sets of belt conveyor processing equipment operate smoothly, contributing to our impressive total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Among our prestigious accolades are the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of dedication to nurturing talent and fostering innovation. By making substantial investments in acquiring and developing talent, we have built a dynamic growth platform that magnetizes the elite of industry professionals. Our meticulously structured, multi-generational talent hierarchy harmoniously blends the wisdom of seasoned veterans, the energy of mid-career experts, and the creativity of the next generation. Collaborating with prestigious universities, research institutions, and leading national enterprises, we have significantly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Step into a realm of innovation and excellence with Xingsheng Machinery; a renowned company that continuously rejuvenates its product lineup through unyielding dedication to visionary design and state-of-the-art R&D. Our expert team seamlessly merges established technologies with groundbreaking advancements, fearlessly confronting technical challenges. This resolute approach creates a firm foundation, driving trailblazing development and fostering relentless progress, ensuring that every product crafted stands as a testament to industry-leading innovation.
Industry Conveyor
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