Unveil the pinnacle of technological innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Engineered to thrive in the harshest environments, this idler boasts unparalleled anti-wear and corrosion resistance. Its fully sealed design withstands water and dust, making it perfect for demanding industries such as coal mining. Featuring an anti-vibration mechanism, it guarantees smooth, uninterrupted operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to feature a cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. Complementing this, we operate three semi-automatic production lines from the same prestigious manufacturer, ensuring unmatched precision and efficiency. We also boast two advanced idler shaft material production lines from Fuzhou Sanxun, skillfully accommodating a vast array of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length range spanning 190 mm to 2200 mm.Our unwavering dedication to excellence is embodied in our choice of high-quality special steels for idlers. We procure these superior materials from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of superior quality is reflected in our unique steel pipe straightening process, dramatically reducing ovality and straightness variations of roller rings by an astonishing 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to a remarkable 0.35 mm. Post-straightening, straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve a heightened precision grade and a service life surpassing an incredible 45,000 hours.
Our production line exemplifies technological excellence, achieving full automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the pinnacle of efficiency and innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as small as 190mm,capable of accommodating workpieces up to a maximum of 2200mm.
Technological prowess
1. Our idlers are ingeniously designed for effortless replacement, with strong welding techniques ensuring the idler shell remains unworn throughout its impressive service life of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged life. We employ premium bearings from leading brands like SKF for unparalleled performance.
3. The external dustproof capabilities of our idlers stringently adhere to the MT821 - 1999 regulations, ensuring excellent waterproof performance compliant with these rigorous standards.
4. Each steel material undergoes meticulous pre-treatment to reach the St2-1/2 level. Parts involving welded structures are crafted in strict compliance with national welding standards, ensuring structural conformity with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, whereas the lower idlers maintain an even more outstanding coefficient, not exceeding 0.02, highlighting our commitment to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a revered 'Little Giant' on the national stage and a preeminent authority in the realm of belt conveyors. Our distinguished enterprise is fortified with a registered capital of 260 million yuan and majestically spans over an immense area of 650 mu, equivalent to about 433,333 square meters of prime industrial land. This vast expanse houses our cutting-edge facilities, with 200,000 square meters dedicated to state-of-the-art factory buildings, complemented by 13,200 square meters for sophisticated offices, accommodation, and vital amenities. Our operations are powered by an impressive arsenal of over 500 advanced sets of belt conveyor processing equipment, which together contribute to our remarkable total assets of 800 million yuan. Through the seamless fusion of visionary design, pioneering research, and superior manufacturing, we produce innovative and unrivaled belt conveyors. This relentless dedication has resulted in a remarkable annual sales revenue of 500 million yuan, solidifying our standing as industry trailblazers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embodies a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing excellence in Shanxi Province. Our prestigious honors include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high accolades from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products are testaments to excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative strength is protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings present an exceptional array of belt conveyors, each meticulously crafted to accommodate diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and inventive superiority, aspiring to become the leading belt conveyor manufacturing hub, renowned for its exceptional intelligence and scale. Our vision is to gain recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon harmoniously blends the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery, a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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