Embark on a journey to discover the pinnacle of technological innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Meticulously crafted to thrive in the harshest environments, this idler boasts unmatched anti-wear and corrosion-resistant features. Its fully sealed design effectively combats water and dust intrusion, making it the ultimate solution for demanding conditions such as coal mines. The idler's anti-vibration design guarantees smooth operations and extends its lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases a cutting-edge TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from this esteemed manufacturer, ensuring precision and efficiency in every process. Complementing this is our advanced duo of idler shaft material production lines from Fuzhou Sanxun, enabling us to master a broad spectrum of idler diameters ranging fromφ89 mm to φ219 mm, offering a remarkable length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is evidenced by our use of premium special steels in our idlers. These materials are sourced from esteemed suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our relentless pursuit of superior quality is manifested in our bespoke steel pipe straightening process, which significantly reduces ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. This precision engineering lowers the idler's simulated frictional resistance coefficient from 0.025 to 0.023 and optimizes radial runout from 1.0 mm to a stunning 0.35 mm. Post-straightening straightness improves from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, in accordance with the MT821 standard, our idlers achieve unparalleled precision and a legendary service life surpassing 45,000 hours.
Our production line is a testament to technological brilliance, achieving complete automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with robust welding techniques ensuring that the idler shell remains unworn throughout its astounding service life of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers assure exceptional sealing, minimal rotational resistance, and extended durability. We incorporate premier bearings from distinguished brands like NSK for an unrivaled level of performance.
3. The external dustproof capabilities of our idlers meticulously adhere to the MT821 - 1999 regulations, guaranteeing superior waterproof performance that meticulously meets these demanding standards.
4. Each steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict conformity with national welding standards, ensuring structural coherence with the most current national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to unparalleled engineering and superior performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a venerated leader in the belt conveyor industry. With an impressive registered capital of 260 million yuan, we stand tall over a sprawling area of 650 mu, approximately 433,333 square meters. Our state-of-the-art infrastructure includes 200,000 square meters dedicated to advanced factory buildings alongside 13,200 square meters for offices, residences, and essential amenities. Our expansive operations are supported by over 500 cutting-edge belt conveyor processing machines, amassing total assets of 800 million yuan. By seamlessly merging visionary design, pioneering research, and superior manufacturing, we create innovative belt conveyors that push industry boundaries. This relentless commitment drives an extraordinary annual sales revenue of 500 million yuan, cementing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we set the standard for intelligent manufacturing in Shanxi Province. Among our prestigious accolades are the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our reputation for steadfast commitment to contracts and excellence has been highly lauded by the China Heavy Machinery Industry Association. Our trademarks and products are synonymous with excellence, holding an AAA-level quality and reputation within Shanxi Province. Our advancement is furthered by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. We safeguard our innovative edge with 4 invention patents, 7 newly applied patents, and 52 utility model patents. These significant contributions to national standards and scientific research have established influential benchmarks at provincial and local levels, earning esteem in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an impressive array of expertly crafted belt conveyors tailored to meet diverse needs. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have garnered widespread acclaim across markets such as Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry giants like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, showcasing our extensive reach and reliability.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our quest for specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing powerhouse, recognized for its superior intelligence and scale. Our vision is to earn the title of a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' enforcing stringent process and quality control measures. This unwavering dedication has earned us the trust and loyalty of our customers, leading to market expansion and ensuring a 100% repeat purchase rate as customers consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is deeply committed to nurturing talent and fostering innovation. By significantly investing in talent acquisition and development, we have built a robust growth platform that attracts top industry talent. Our structured, multi-generational talent platform seamlessly integrates the wisdom of experienced veterans, the energy of mid-career professionals, and the ingenuity of emerging young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have dramatically enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Step into a realm of unparalleled innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. As a distinguished leader in the industry, we are dedicated to transforming our product offerings through relentless devotion to avant-garde design and state-of-the-art research and development. Our team of seasoned experts skillfully merges existing technologies with cutting-edge innovations, fearlessly addressing technical challenges with mastery and precision. This courageous approach lays a robust foundation, driving groundbreaking development, and propelling our progress ever forward. Each product we create not only meets but exceeds industry standards, ensuring it stands as a beacon of innovation and pioneering excellence in the market.
Industry Conveyor
){kind=link}