Discover the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to perform under the most demanding conditions. This idler is the epitome of excellence, boasting unparalleled anti-wear and corrosion-resistant attributes. Fully sealed to defy water and dust, it stands as the ultimate choice for extreme environments like coal mines. Its anti-vibration design ensures flawless operation and longevity, setting a new industry standard for durability and performance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in its cutting-edge TKAS idler production line, a masterpiece of design by the acclaimed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same esteemed producer, guaranteeing precision and efficiency. Additionally, we have two sophisticated idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly manage a wide range of idler diameters.from φ89 mm to φ219 mm, offering an impressive length range from 190 mm to 2200 mm.Our unwavering commitment to quality shines through our selection of premium special steels for idlers. We source these top-notch materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.
Our quest for superior quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variances of roller rings by a remarkable 50% relative to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, conforming to the MT821 standard, our idlers achieve an elevated precision grade with a service life extending beyond an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless process epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as minimal as 190mm,capable of handling workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, utilizing robust welding techniques that guarantee the idler shell remains unworn throughout its impressive service life of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers offer outstanding sealing, minimal rotational resistance, and extended longevity. We incorporate top-tier bearings from esteemed brands such as NSK for unbeatable performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these stringent standards.
4. Every steel material undergoes an exhaustive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious and dynamic realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a renowned frontrunner in belt conveyor technology. Our distinguished establishment boasts an impressive registered capital of 260 million yuan, sprawling majestically over an expansive 650 mu, equivalent to an extraordinary 433,333 square meters. This vast expanse houses 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodations, and vital facilities. Our superior infrastructure is equipped with over 500 state-of-the-art belt conveyor processing units, collectively contributing to our remarkable total assets of 800 million yuan. We seamlessly unite visionary design, trailblazing research, and exemplary manufacturing to deliver innovative, unmatched belt conveyor solutions. Our relentless commitment has culminated in a remarkable annual sales revenue of 500 million yuan, cementing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of technological advancement and excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our distinguished honors include recognition as the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high accolades from the China Heavy Machinery Industry Association, renowned for our steadfast commitment to contracts and our exemplary reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings encompass an outstanding array of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, and Xinjiang, among others. Our esteemed clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name just a few.
4. Company Philosophy
At the heart of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. lies a philosophy deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive brilliance, aspiring to become the premier hub for belt conveyor manufacturing, distinguished for its exceptional intelligence and scale. Our vision is to be acclaimed as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control standards. This unwavering dedication has secured the trust of our users, facilitating market expansion and guaranteeing a 100% repeat purchase rate among loyal customers, who consistently praise our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and advancing innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have substantially enhanced our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our dedicated team of experts seamlessly integrates existing technologies with novel advances, fearlessly tackling technical challenges head-on. This bold and fearless approach establishes a rock-solid foundation that drives pioneering development and propels forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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