Discover the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, engineered to thrive under the harshest conditions. This idler boasts exceptional anti-wear and corrosion-resistant capabilities, fully sealed against water and dust, making it the quintessential solution for demanding environments like coal mines. Its anti-vibration design ensures smooth operations and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases a cutting-edge TKAS idler production line, expertly designed by the renowned Tangshan Kaiyuan. This is further supported by three semi-automatic production lines from the same esteemed manufacturer, ensuring precision and efficiency at every step. Moreover, our two advanced idler shaft material production lines from Fuzhou Sanxun empower us to expertly manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length range extending from 190 mm to 2200 mm.Our unwavering dedication to excellence is demonstrated through our selection of premium special steels for idlers. We source these top-tier materials from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.
Our relentless pursuit of excellence is reflected in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variations of roller rings by an extraordinary 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively reduced from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an impressive 0.35 mm. Post-straightening, the straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, according to the MT821 standard, our idlers achieve an elevated precision grade with a remarkable service life exceeding 45,000 hours.
Our production line stands as a testament to technological excellence, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the zenith of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as small as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, with robust welding techniques ensuring the idler shell remains unworn throughout its impressive service life of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged longevity. We employ superior bearings from esteemed brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers strictly comply with the MT821 - 1999 regulations, ensuring superior waterproof performance that meets these stringent standards.
4. Each steel material undergoes rigorous pre-treatment to attain the St2-1/2 level. Parts involving welded structures are produced in strict accordance with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' on the national stage and a paragon in the field of belt conveyors. With a robust registered capital of 260 million yuan and a sprawling expanse covering 650 mu, equivalent to a grand 433,333 square meters, we stand as a beacon of industrial prowess. Within this expansive landscape, we've erected 200,000 square meters of cutting-edge factory facilities, alongside 13,200 square meters dedicated to offices, residential quarters, and essential amenities. Our operations are fortified with over 500 sophisticated belt conveyor processing units, bolstering our formidable total assets of 800 million yuan. Through the seamless fusion of visionary design, pioneering research, and superior craftsmanship, we deliver groundbreaking and unrivaled belt conveyors. This exceptional dedication has culminated in a remarkable annual sales revenue of 500 million yuan, solidifying our status as industry vanguards.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. As a celebrated national high-tech enterprise, we are the epitome of intelligent manufacturing prowess in Shanxi Province. Our accolades are numerous, including recognition as the Enterprise Technology Center of Shanxi Province and the celebrated Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our commitment to excellence is lauded by the China Heavy Machinery Industry Association, earning us a reputation for unwavering contract adherence and stellar reliability. Our trademarks and products are synonymous with distinction, holding an AAA-level quality and reputation status in Shanxi Province. We advance through a dedicated doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative spirit is safeguarded by 4 invention patents and 7 newly filed ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's impressive repertoire features a stellar array of belt conveyors, expertly engineered to meet diverse needs. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all lauded across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele boasts titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding ethos revolves around 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and creative excellence, aspiring to be the foremost hub for belt conveyor manufacturing, renowned for its unmatched intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality controls. This steadfast dedication has secured the unwavering trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among our loyal patrons, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and driving innovation. Through significant investments in talent acquisition and development, we've crafted a dynamic growth platform that attracts the finest industry talent. Our structured, multi-generational talent network seamlessly melds the wisdom of seasoned experts, the vigor of mid-career professionals, and the inventive energy of emerging young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancements.
Embrace the essence of innovation and unparalleled excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. At the forefront of the industry, our dedication to revitalizing our product lineup is matched only by our commitment to cutting-edge design and groundbreaking R&D. Our team of experts brilliantly merges existing technologies with revolutionary advancements, confidently overcoming technical challenges. This fearless strategy establishes a solid foundation that drives pioneering development and propels forward momentum, ensuring each product we create stands at the pinnacle of industry innovation.
Industry Conveyor
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