Discover the ultimate innovation in industrial belt conveyor technology with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted to perfection, this idler boasts exceptional features such as wear-resistance, corrosion protection, and advanced sealing, making it ideal for challenging environments like coal mines. Its state-of-the-art anti-vibration design ensures seamless operation and unmatched durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on our sophisticated TKAS idler production line, a masterpiece engineered by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same illustrious manufacturer. Our operations are strengthened by two advanced idler shaft material production lines from Fuzhou Sanxun, which enable us to expertly process an extensive range of idler diameters fromφ89 mm to φ219 mm, and offer remarkable length options ranging from 190 mm to 2200 mm.Our steadfast commitment to unparalleled quality shines through in our choice of premium special steels for idlers, sourced from highly respected suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedicated pursuit of excellence is exemplified in our specialized steel pipe straightening process, which significantly reduces ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. We've decreased the idler's simulated frictional resistance coefficient from 0.025 to a mere 0.023, while radial runout has been improved from 1.0 mm to an impressive 0.35 mm. The post-straightening straightness accuracy is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve a precision grade lifespan surpassing an incredible 45,000 hours.
Our production line epitomizes technological superiority, achieving full automation through every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration marks the zenith of efficiency and innovation.
Our idler shaft processing capitalizes on cutting-edge fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,with a capability to accommodate workpieces up to an extraordinary maximum length of 2200mm.
Technological level
1. Our idlers are meticulously designed for effortless replacement, with robust welding craftsmanship that ensures no wear on the idler shell, delivering a service life of no less than 45,000 hours.
2. Our idlers feature specialized bearings and stamped bearing housings with double-layer seals. This sophisticated design provides superior sealing, reduced rotational resistance, and enhanced longevity. We rely on elite bearings from renowned brands like SKF for superior performance.
3. The external dustproof capabilities of our idlers strictly adhere to MT821 - 1999 regulations, with waterproof performance also fully compliant with these rigorous standards.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Welded structures are manufactured to meet the highest national welding standards, ensuring alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a trailblazer in the realm of belt conveyors. Our esteemed institution is fortified by a significant registered capital of 260 million yuan, sprawling magnificently over 650 mu, equivalent to around 433,333 square meters. Within this expansive haven, we have meticulously crafted 200,000 square meters of state-of-the-art factory edifices, complemented by 13,200 square meters dedicated to offices, accommodations, and vital amenities. Our infrastructure is a beacon of modernity, equipped with over 500 advanced belt conveyor processing units, forming the backbone of our formidable total assets valued at 800 million yuan. By harmonizing visionary design with groundbreaking research and premier manufacturing, we offer innovative and exclusive belt conveyors. This dedication has paved the way for a remarkable annual sales revenue of 500 million yuan, firmly establishing our stature as industry forerunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological brilliance. As a celebrated national high-tech enterprise, we exemplify the zenith of intelligent manufacturing in Shanxi Province. Our esteemed recognitions include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our unwavering commitment to contracts and sterling reputation have garnered us high commendations from the China Heavy Machinery Industry Association. Our trademarks and products radiate excellence, featuring an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our impactful contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's primary offerings showcase an outstanding array of belt conveyors, each meticulously designed to meet diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, which have achieved widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and innovative brilliance, aspiring to be the premier belt conveyor manufacturing epicenter, renowned for its exceptional intelligence and scale. Our vision is to ascend as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control protocols. This unwavering dedication has earned us the enduring trust of our clients, facilitating market growth and ensuring a 100% repeat purchase rate among faithful customers, who consistently laud our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery ardently dedicates itself to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have forged a robust growth platform that draws the crème de la crème of industry talent. Our structured, multi-tiered talent framework seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with a relentless passion for groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on to establish a rock-solid foundation that propels pioneering development and forward momentum.
Industry Conveyor
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