Introducing our Custom-made Maintenance-free Anti-wear Corrosion-resistant Sealed Waterproof and Dustproof Anti-vibration High Quality Steel Belt Conveyor Idler, specifically engineered for coal mining operations. This exceptional product promises durability, stability, and efficiency in the most demanding environments.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., takes immense pride in housing a premier TKAS idler production line from the illustrious Tangshan Kaiyuan. Complementing this, we feature three additional semi-automatic idler production lines from the same prestigious manufacturer, alongside two advanced idler shaft material production lines crafted by the renowned Fuzhou Sanxun. Our robust production capabilities empower us to process a diverse array of idlers with diameters ranging fromφ89 mm-φ219mm and an impressive length range that spans from 190mm - 2200mm. Our dedication to maintaining the highest standards of quality is further demonstrated by our choice of high-quality special steels for idlers, sourced from distinguished suppliers like Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our uncompromising commitment to excellence shines through in our specialized straightening process for steel pipes, which significantly reduces ovality and straightness errors of roller rings by an incredible 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably decreased from 0.025 to 0.023. Radial runout has been impressively optimized from 1.0 mm to a stunning 0.35 mm, while post-straightening straightness improves from 1.0 mm to an extraordinary 0.20 mm. With an axial load that surpasses 15 KN, as required by the MT821 standard, the lifespan of our idlers is elevated by one precision grade, surpassing an impressive 45,000 hours.
Our production line stands as a testament to technological prowess, achieving full automation across every facet of the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless and advanced operation epitomizes efficiency and innovation in manufacturing.
Our idler shaft processing employs state-of-the-art, fully automatic production lines, adept at performing precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Notably, the distance between two milled grooves can be minimized to just 190mm, with the capability to accommodate workpieces up to an impressive maximum length of 2200mm
Technological level
1. Our idlers are ingeniously crafted for effortless replacement, featuring robust and enduring welding craftsmanship. This ensures that the idler shell remains unworn throughout its standard service life, which remarkably extends for no less than 45,000 hours.
2. Our idlers are expertly equipped with specialized bearings and stamped bearing housings, incorporating double-layer seals. This design guarantees exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from esteemed brands like SKF, ensuring optimal performance.
3. The external dustproof capabilities of our idlers adhere rigidly to the MT821 - 1999 regulations, with their waterproof performance meeting these stringent standards as well.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely set at 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02. This attests to our unwavering commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' powerhouse in the world of belt conveyors. Our enterprise proudly commands a formidable registered capital of 260 million yuan. Our extensive operations span across a breathtaking 650 mu, translating to an impressive 433,333 square meters, where we have exquisitely developed 200,000 square meters of cutting-edge factory facilities. Our infrastructure further encompasses a luxurious 13,200 square meters dedicated to offices, accommodation, and indispensable auxiliary amenities. With a prestigious lineup of over 500 advanced belt conveyor processing apparatus, our total assets amass to a remarkable 800 million yuan. Seamlessly integrating avant-garde design, extensive research, and exceptional manufacturing expertise, we are experts in fashioning new and extraordinary belt conveyors, culminating in a phenomenal annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. rises as a paragon of technological prowess and stellar achievement. Honored as a national high-tech entity, we proudly stand as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our distinctions include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, we are recognized for our unwavering commitment to contracts and our stellar standing. Our trademarks and products exemplify the pinnacle of excellence in Shanxi Province, reflecting our AAA-level quality and reputation. Our contribution to academia is underscored by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our legacy of innovation is safeguarded by 4 invention patents, alongside 7 freshly applied ones, bolstered with 52 utility model patents. We have crafted benchmarks in national standards and scientific research, boasting esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Central to Xingsheng Company's distinguished offerings is a versatile suite of belt conveyors, each meticulously designed to cater to a wide range of specifications. Our standout products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exemplary products have garnered acclaim and firmly established their presence across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among many others.
4. Company Philosophy
At the core of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. lies a philosophy that embodies our strategic dedication to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and creative brilliance, aspiring to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to rise as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality controls. This steadfast devotion has earned us the unfaltering trust of users, enabling market expansion and securing a 100% repeat purchase rate among devoted patrons, who consistently commend our unmatched product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is wholly committed to cultivating talent and nurturing innovation. Through continuous investment in talent acquisition and development, we have established a robust growth platform that beckons industry luminaries. Our structured, multi-generational talent hierarchy blends the seasoned wisdom of senior experts, the dynamic drive of middle-aged professionals, and the inventive spirit of youthful minds. Collaborations with distinguished universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation prowess, propelling us to the vanguard of technological progression.
With an unwavering dedication to innovation and a legacy of excellence, Xingsheng Machinery consistently rejuvenates its product lineup. We are fervently involved in inventing remarkable designs and conducting advanced research and development of new products, all while adeptly revolutionizing existing technologies. Surmounting numerous technical hurdles, the company has laid a strong foundation that propels its trailblazing progress and development into the future.
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