Immerse yourself in the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to thrive in the most demanding environments. This idler is a masterpiece of engineering, boasting unparalleled anti-wear and corrosion-resistant features. It is meticulously sealed to protect against water and dust, rendering it the ultimate solution for formidable settings like coal mines. The idler's anti-vibration design guarantees flawless performance and extends its operational life, establishing a new standard of durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating a cutting-edge TKAS idler production line, meticulously crafted by the esteemed Tangshan Kaiyuan. This premier facility is further enhanced by three semi-automatic production lines from the same reputable manufacturer, ensuring unmatched precision and efficiency. Additionally, we boast two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, presenting an exceptional length range from 190 mm to 2200 mm.Our unwavering dedication to quality is reflected in our choice of premium special steels for idlers. We meticulously source materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unmatched quality and performance.
Our relentless pursuit of quality excellence is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness discrepancies in roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably decreased from 0.025 to 0.023, and radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. After straightening, straightness is enhanced from 1.0 mm to a superb 0.20 mm. With an axial load exceeding 15 KN, in line with the MT821 standard, our idlers achieve a heightened precision grade, boasting a service life that surpasses an exceptional 45,000 hours.
Our production line represents the epitome of technological mastery, achieving full automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless system epitomizes the pinnacle of efficiency and innovation.
Our idler shaft processing employs advanced fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, featuring robust welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life of no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings equipped with double-layer seals, our idlers offer exceptional sealing, minimal rotational resistance, and extended durability. We employ elite bearings from prestigious brands like SKF for unrivaled performance.
3. The external dustproof capabilities of our idlers are meticulously aligned with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully meets these rigorous standards.
4. Each steel material undergoes thorough pre-treatment to reach the St2-1/2 level. Components involving welded structures are crafted in strict compliance with national welding standards, guaranteeing structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers demonstrate an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a venerated leader in the realm of belt conveyors. Our magnificent establishment is fortified with a registered capital of 260 million yuan and sprawls impressively over 650 mu, equivalent to an expansive 433,333 square meters. This vast expanse houses 200,000 square meters of cutting-edge factory facilities, supplemented with 13,200 square meters dedicated to offices, accommodations, and essential amenities. Our infrastructure is energized by over 500 state-of-the-art belt conveyor processing apparatus, amassing a total asset value of 800 million yuan. Through the seamless integration of visionary design, pioneering research, and exemplary manufacturing, we manifest innovative and matchless belt conveyors. This dedication has propelled us to an extraordinary annual sales revenue of 500 million yuan, solidifying our stature as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Lauded as a national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high commendations from the China Heavy Machinery Industry Association, celebrated for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products epitomize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We nurture advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment, within Taiyuan University of Science and Technology. Our innovative edge is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive suite of belt conveyors, each meticulously engineered to fulfill diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have achieved significant acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele encompasses industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, precision, and innovative excellence, with the aspiration to emerge as the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve acclaim as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we rigorously enforce stringent process and quality control measures. This unwavering commitment has earned us the enduring trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is zealously committed to fostering talent and championing innovation. Through substantial investments in talent acquisition and development, we have established a dynamic growth platform that draws the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative zeal of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly augmented our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Step into the realm of innovation and excellence with Xingsheng Machinery, where we stand as a beacon of ingenuity and progress. Our esteemed company is committed to revitalizing our product portfolio through unwavering dedication to groundbreaking design and cutting-edge research and development. Our team of seasoned experts seamlessly weaves together existing technologies with groundbreaking advancements, fearlessly confronting technical challenges. This bold approach lays a rock-solid foundation, driving pioneering development and propelling us forward, ensuring that every product we create leads the industry in innovation.
Industry Conveyor
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