Introducing our Custom-made Maintenance-free Anti-wear, Corrosion-resistant Sealed Waterproof and Dustproof Anti-vibration High Quality Steel Belt Conveyor Idler, specifically designed for coal mines. This exceptional product combines durability with efficiency, ensuring a seamless operation that withstands the demanding conditions of coal mining.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly showcases a state-of-the-art TKAS idler production line crafted by the acclaimed Tangshan Kaiyuan. This is further enhanced by three additional semi-automatic idler production lines from the same esteemed manufacturer. Additionally, we possess two cutting-edge idler shaft material production lines developed by the illustrious Fuzhou Sanxun. Our robust capabilities allow us to process a vast array of idlers, accommodating diameters fromφ89 mm-φ219mm and offering an impressive length range from 190mm - 2200mm. Our unyielding commitment to excellence is demonstrated by our utilization of premium special steels for idlers, sourced from prestigious suppliers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedication to top-tier quality is unwavering as we carry out specialized straightening for steel pipes. This meticulous process reduces the ovality and straightness errors of roller rings by 50% compared to the MT821 standard. Notably, the idler's simulated frictional resistance coefficient has been remarkably decreased from 0.025 to 0.023. Radial runout has improved from 1.0 mm to a stunning 0.35 mm, and post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. With an axial load exceeding 15 KN, as stipulated by the MT821 standard, the lifespan of our idlers is elevated by one precision grade, surpassing an impressive 45,000 hours.
Our production line is a marvel of technological sophistication, achieving full automation in every step of the idler production process. This includes straightening, pipe cutting, boring, stamping, welding, and assembly, epitomizing efficiency and innovation at every juncture.
Our idler shaft processing is executed on cutting-edge fully automated production lines, which perform precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm, with the capacity to handle workpieces up to a substantial maximum length of 2200mm
Technological level
1, Our idlers are ingeniously crafted for swift replacement, with welding craftsmanship that is robust and durable, ensuring no wear on the idler shell throughout its standard service life of at least 45,000 hours.
2, Our idlers feature specialized bearings and stamped bearing housings with double-layer seals, ensuring exceptional sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from reputable brands like SKF to guarantee optimum performance.
3, The dustproof capabilities of our idlers adhere strictly to the MT821 - 1999 regulations, and their waterproof performance is equally compliant with these stringent standards.
4, Every piece of steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. For welded structures, parts are manufactured in strict adherence to national welding standards, ensuring structural conformity with the latest national criteria.
5, The rotational resistance coefficient of the upper idlers is meticulously maintained at 0.022 or below, while the lower idlers boast an even lower coefficient, not exceeding 0.02, reflecting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise renowned for excellence in the belt conveyor industry. With a remarkable registered capital of 260 million yuan, our expansive operation spans a vast 650 mu, equating to an impressive 433,333 square meters. Within this space, we have meticulously developed 200,000 square meters of advanced factory buildings, alongside 13,200 square meters dedicated to offices, accommodation, and auxiliary facilities. Our sophisticated collection of over 500 state-of-the-art belt conveyor processing equipment underpins total assets reaching a notable 800 million yuan. Seamlessly integrating cutting-edge design, research, and manufacturing, we specialize in crafting innovative and distinctive belt conveyors, propelling us to an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a luminous beacon of technological innovation and supreme excellence. Celebrated as a national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades include the prestigious Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, our unwavering commitment to contracts and stellar reputation are well-recognized. Our trademarks and products are synonymous with excellence in Shanxi Province, boasting AAA-level quality and reputation. A doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology epitomizes our dedication to advancement. Our innovative prowess is safeguarded with 4 invention patents, complemented by 7 newly applied ones and 52 utility model patents. Through our contributions to national standards and scientific research, we have set benchmarks with provincial and local standards, achieving esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's exceptional offerings is a diverse range of meticulously designed belt conveyors, tailored to meet varied needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These outstanding products have firmly established their presence in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embraces a philosophy deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative excellence, aspiring to become the foremost belt conveyor manufacturing hub, distinguished by superior intelligence and scale. Our vision is to emerge as a national single champion enterprise. Adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control. This steadfast dedication has earned us the unwavering trust of our users, fostering market expansion and ensuring an impressive 100% repeat purchase rate among loyal patrons who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. Through continuous investment in talent acquisition and development, we have cultivated a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly blends the wisdom of senior experts, the vigor of seasoned professionals, and the innovation of youthful minds. Collaborations with acclaimed universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancement.
With an unwavering dedication to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently revitalized its product offerings. The company passionately engages in groundbreaking design and advanced research and development of new products while seamlessly advancing existing technologies. By overcoming an array of technical challenges, Xingsheng Machinery has established a robust foundation that propels its pioneering development into the future.
Industry Conveyor
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