Discover the pinnacle of engineering brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Crafted to thrive under the most demanding conditions, this idler is a testament to technological superiority. It boasts exceptional anti-wear and corrosion-resistant capabilities and is hermetically sealed to withstand water and dust, making it the perfect choice for challenging environments like coal mines. Its innovative anti-vibration design ensures uninterrupted operations and an extended lifespan, setting a new standard for durability and performance excellence.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating a cutting-edge TKAS idler production line, expertly crafted by the highly regarded Tangshan Kaiyuan. Complemented by three semi-automatic production lines from the same esteemed manufacturer, we guarantee precision and efficiency. Our capabilities are further enhanced by two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to proficiently manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, delivering an impressive length range from 190 mm to 2200 mm.Our unwavering dedication to quality is reflected in our choice of premium special steels for idlers. We procure these superior materials from distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our relentless pursuit of excellence is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, and radial runout is refined from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an astonishing 0.20 mm. With an axial load exceeding 15 KN, compliant with the MT821 standard, our idlers achieve a superior precision grade with an extraordinary service life beyond 45,000 hours.
Our production line epitomizes state-of-the-art technology, achieving comprehensive automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration represents the zenith of efficiency and innovation.
Our idler shaft processing leverages advanced fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to an impressive length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains unaffected by wear throughout its outstanding service life, which extends beyond an impressive 45,000 hours.
2. Equipped with specialized bearings and precisely stamped bearing housings with dual-layer seals, our idlers guarantee excellent sealing, minimal rotational resistance, and prolonged durability. We employ top-tier bearings from prestigious brands such as NSK for unmatched reliability.
3. The external dustproof features of our idlers strictly adhere to the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully complies with these rigorous standards.
4. Each steel component undergoes thorough pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, ensuring structural compliance with the latest national guidelines.
5. The rotational resistance coefficient of the upper idlers is meticulously maintained at 0.022 or below, while the lower idlers exhibit an even more remarkable coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious universe of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a nationally recognized 'Little Giant' and a trailblazer in the realm of belt conveyors. Our eminent company is fortified with a substantial registered capital of 260 million yuan and sprawls across a magnificent expanse of 650 mu, equivalent to about 433,333 square meters. Within this vast domain, we have meticulously developed 200,000 square meters of cutting-edge factory facilities, complemented by 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our state-of-the-art infrastructure is empowered by over 500 advanced belt conveyor processing machines, contributing to our impressive total assets of 800 million yuan. By seamlessly integrating innovative design, groundbreaking research, and superior manufacturing, we deliver cutting-edge belt conveyors. This unwavering dedication has resulted in an extraordinary annual sales revenue of 500 million yuan, establishing us as leaders in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and excellence. As a celebrated national high-tech enterprise, we exemplify intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive array of belt conveyors, each masterfully engineered to cater to diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, each earning widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, with the ambition to emerge as the preeminent hub for belt conveyor manufacturing, celebrated for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery passionately dedicates itself to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a dynamic growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the inventive spirit of emerging young minds. Our collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Product Name: Industrial Belt Conveyor Roller with Customized Rubber Coating
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