Mining Industrial Drive System Parts Heavy Duty Belt Rubber Coated Conveyor Pulley

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: Conveyor Pulley
• Structure: Spring Plate Type Roller
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Product Color: Customized
• Usage: Industrial Belt Conveyor
• Warranty Period: 1 Year
• Product Name: Conveyor Pulley
• Key: Belt Conveyor Roller
• Transport Package: Standard Export Package
• Specification: Steel Belt Conveyor Idler
• Trademark: XingSheng
• Origin: China
• Production Capacity: 1000000pieces/Year

Product Description

Mining Industrial Drive System Parts Heavy Duty Belt Rubber Coated Conveyor Pulley

 

Product Description

Drive Rollers:
Power Core: Features high-strength alloy steel shafts and premium steel drums with options for smooth surfaces, chevron/diamond rubber lagging (friction coefficient 0.25-0.4), ideal for high-humidity and high-power applications.
Customization: Diameters ranging from 200-2000 mm, belt widths covering 500-2400 mm. Non-standard designs available (e.g., magnetic-resistant rollers, ceramic lagging).

 

Direction-changing Drum:

Flexible Steering: The smooth rubber surface reduces material sticking. It features a cast iron or steel plate welding structure, suitable for tail tensioning or path adjustment. The wrapping angle can be optimized up to 240°. 

 

Electric Drum:

Integrated Drive: It integrates the motor and the reducer, featuring strong sealing performance. It is suitable for dusty and humid environments. The power range is 11-315kW, and it has a compact structure, saving space. 

 

Permanent Magnet Direct Drive Drum:

Energy-saving and High-efficiency: Without a reducer design, the energy-saving rate exceeds 25%. It is suitable for mines and coal preparation plants, and the maintenance cost is reduced by 75%. 

 

Services and Certifications

Quality Assurance: Certified by ISO 9001, in compliance with national standards MT 820 and GB/T 10595.

Full Lifecycle Support: Provide free technical selection guidance, offer a rapid response within 48 hours, and replace vulnerable parts free of charge during the warranty period.

Choose us to provide lasting power for your conveying system!

Product Parameters

Cylinder	For those with an outer diameter ≤ 320mm, seamless steel pipes shall be used. For those with larger dimensions, Q235 steel plates shall be rolled and welded, and shall undergo shot blasting pretreatment (grade Sa2.5) and flaw detection.
Bearing	SKF/FAG imported bearings, split bearing housing design. The lubrication cycle is 2000 hours. Molybdenum disulfide grease can be selected for high-temperature environments.
Surface Treatment	Rubber Coating/Casting: The coating is made of rubber (Shore hardness 70°), polyurethane or ceramic. The thickness ranges from 12 to 16 mm. It has the properties of wear resistance and anti-slip, and has passed the flame retardant certification (in accordance with the MT113 standard).
Dynamic balance	It complies with the ISO 1940-1 G6.3 standard when the rotational speed exceeds 500 r/min, and the out-of-roundness (jump) is ≤ 1.4 mm (when the diameter is > 800 mm).
Welding standard	CO2 gas shielded welding, ultrasonic/X-ray flaw detection, stress relief by annealing to ensure there are no cracks or slag inclusion defects.
Applicable bandwidth	500-2400mm (can be customized up to 2800mm)
Diameter of the drum	200-2000mm (matched according to the belt strength)
Rubber coating thickness	12-16mm (for driving drums) / 10-12mm (for redirecting drums)
Static resistance coefficient	≤0.02 (in compliance with the MT/T 1063 standard)
Service life	≥50,000 hours (maintained with lithium-based grease lubrication)

 

 

Belt Width	Size	Bearing	Center distance	Weight	Drawing number
800	ф320*950	22212	1250	165	DTII 03B2061
		22216	1250	225	DTII 03B2081
	ф400*950	22216	1250	306	DTII 03B3081
		22220	1300	487	DTII 03B3101
		22224	1300	527	DTII 03B3121
	ф500*950	22220	1300	434	DTII 03B4101
		22224	1300	582	DTII 03B4121
		22228	1300	669	DTII 03B4141
	ф630*950	22220	1300	560	DTII 03B5101
	ф800*950	22232	1400	1108	DTII 03B5161
		22224	1300	877	DTII 03B6121
		22228	1300	958	DTII 03B6141
1000	ф1000*950	22232	1400	1200	DTII 03B6161
		22236	1400	1495	DTII 03B6181
		22240	1450	1988	DTII 03B6201
		22232	1400	1413	DTII 03B7161
		22236	1400	1675	DTII 03B7181
	ф320*1150	22244	1450	2950	DTII 03B7221
		22212	1450	218	DTII 04B2061
		22216	1450	345	DTII 04B2081
	ф400*1150	22216	1450	323	DTII 04B3081
		22220	1500	428	DTII 04B3101
	ф500*1150	22224	1500	573	DTII 04B3121
		22220	1500	471	DTII 04B4101
		22224	1500	622	DTII 04B4121
	ф630*1150	22228	1500	809	DTII 04B4141
		22232	1600	1072	DTII 04B4161
		22220	1500	540	DTII 04B5101
		22224	1500	785	DTII 04B5121
	ф800*1150	22228	1500	957	DTII 04B5141
		22232	1600	1174	DTII 04B5161
		22236	1600	1385	DTII 04B5181
		22240	1650	1919	DTII 04B5201
		22224	1500	887	DTII 04B6121
		22228	1500	1048	DTII 04B6141
1200	ф1000*1150	22232	1600	1307	DTII 04B6161
		22236	1600	1632	DTII 04B6181
		22240	1650	2201	DTII 04B6201
		22244	1650	2520	DTII 04B6221
		22228	1500	1221	DTII 04B7141
		22232	1600	1521	DTII 04B7161
	ф320*1400	22236	1600	1802	DTII 04B7181
		22240	1650	2529	DTII 04B7201
		22244	1650	3038	DTII 04B7221
		22248	1650	3257	DTII 04B7241
		23152CA C/W33	1650	3494	DTII 04B7261
		22212	1700	258	DTII 05B2061
		22216	1700	321	DTII 05B2081
	ф400*1400	22216	1700	335	DTII 05B3081
		22220	1750	473	DTII 05B3101
		22224	1750	595	DTII 05B3121
	ф500*1400	22220	1750	570	DTII 05B4102
1400		22224	1750	729	DTII 05B4122
	ф630*1400	22228	1750	913	DTII 05B4142
		22232	1850	1210	DTII 05B4162
		22220	1750	657	DTII 05B5102
		22224	1750	917	DTII 05B5122
	ф800*1400	22228	1750	1062	DTII 05B5142
		22232	1850	1287	DTII 05B5162
		22236	1850	1624	DTII 05B5182
		22224	1750	1055	DTII 05B6122
		22228	1750	1244	DTII 05B6142
	ф1000*1400	22232	1850	1501	DTII 05B6162
		22236	1850	1851	DTII 05B6182
		22240	1900	2318	DTII 05B6201
		22228	1750	1519	DTII 05B7142
		22232	1850	1750	DTII 05B7162
1600	ф400*1600ф320*1600	22236	18500	2058	DTII 05B7182
		22240	1900	2808	DTII 05B7202
		22244	1900	3259	DTII 05B7222
		22248	1900	3560	DTII 05B7242
		23152CAC/W33	1900	3821	DTII 05B7262
		22216	1900	358	DTII 06B2081
		22216	1900	428	DTII 06B3081
		22220	1900	535	DTI 06B3101
	ф500*1600	22224	1900	727	DTII 06B3122
		22220	1950	628	DTII 06B4102
		22224	1950	807	DTII 06B4122
	ф630*1600	22228	2050	917	DTII 06B4142
		22220	1950	720	DTII 06B5102
		22224	1950	994	DTII 06B5122
	ф800*1600	22228	2050	1212	DTII 06B5142
		22232	2050	1434	DTII 06B5162
		22236	2050	1855	DTII 06B5182
		22224	1950	1147	DTII 06B6122
		22228	2050	1369	DTII 06B6142
	ф1000*1600	22232	2050	1632	DTII 06B6162
		22236	2050	1997	DTII 06B6182
		22240	2100	2541	DTII 06B6202
		22244	2100	2756	DTII 06B6222
		22228	2050	1671	DTII 06B7142
		22232	2050	1890	DTII 06B7162
		22236	2050	2225	DTII 06B7182
		22240	2100	2989	DTII 06B7202
		22244	2100	3533	DTII 06B7222
		22248	2100	3769	DTII 06B7242
		23152CAC/W33	2100	4141	DTII 06B7262
		24156	2150	5017	DTII 06B7282

 

Application

 

Industry Coverage: Mines, Metallurgy, Ports, Power, Building Materials, Logistics (such as coal, ore, and grain transportation).

Core Advantages: High Efficiency and Durability: Cast-welded structure cylinder + forged steel shaft, with a bearing capacity of 32,600 kg/mm (TD2A23 type).

Intelligent Maintenance: Dynamic compensation of the hydraulic tensioning device, optional remote monitoring, reducing the risk of shutdown.

Flexible Adaptability: Support for non-standard customization (special installation methods, corrosion-resistant coatings). 

Company Profile

Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Was established in 2004 by the restructuring and reorganization of Jinfeng Cement Equipment Factory. Headquartered in Xingsheng Road, Economic and Technological Development Zone, Yuanping City, Shanxi Province, it has three production areas of Jingyuan South Road, Yuanping Economic and Technological Development Zone Xingsheng Road and Xihuan Avenue of Yuanping Economic and Technological Development Zone, with three production companies including Belt Machine Company No. 1, Belt Machine Company II, Steel Structure Company and standardized plant leasing company. The registered capital of the company is 260 million yuan, covers an area of 650 acres, the existing plant is 200, 000 square meters, office accommodation and auxiliary facilities area of 13, 200 square meters, belt conveyor processing equipment 500 sets (sets), assets total 600 million yuan, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a collection of design, research and development, production and manufacturing as one of the national belt conveyor specialized special new "little giant" enterprises, annual sales revenue of 500 million yuan.

FAQ

1. Company Scale

Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' in the world of belt conveyors. With an impressive registered capital of 260 million yuan, our expansive domain stretches over 650 mu, translating to a substantial 433,333 square meters. Within this vast space, we have expertly developed 200,000 square meters of cutting-edge factory infrastructure. Additionally, our facilities encompass 13,200 square meters dedicated to offices, accommodation, and auxiliary functions. Housing over 500 advanced sets of belt conveyor processing equipment, our total assets reach a remarkable 800 million yuan. Seamlessly integrating cutting-edge design, research, and manufacturing, we excel at crafting innovative and unique belt conveyors, achieving an outstanding annual sales revenue of 500 million yuan.

2. Achievements and Honors

Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological prowess and innovation. Acknowledged as a national high-tech entity, we serve as a demonstration enterprise for intelligent manufacturing within Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the prominent Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products signify excellence in Shanxi Province, underlined by our AAA-level quality and reputation. We proudly host a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, highlighting our continuous pursuit of advancement. Our innovation portfolio is fortified with 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks, achieving prestigious recognitions in Shanxi and Xinzhou City.
 

3. Main Products and Customers

Central to Xingsheng Company's offerings is a diverse suite of belt conveyors, each crafted with precision to cater to varying demands. Our signature products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These remarkable products have found their niche in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
 

4. Company Philosophy

At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our quest for specialization, refinement, and innovative brilliance, aiming to ascend as the foremost belt conveyor manufacturing center, characterized by unparalleled intelligence and scale. Our vision is to emerge as a national single champion enterprise. Adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality controls. This steadfast commitment has earned us the abiding trust of our clients, facilitating market expansion and ensuring a 100% repeat purchase rate among our devoted customers, who continually praise our product excellence.