Introducing the pinnacle of industrial evolution with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This masterwork of engineering is crafted to perform seamlessly under the most demanding conditions. Its advanced anti-wear and corrosion-resistant properties are complemented by a fully sealed design that defies water and dust intrusion, making it an exceptional choice for challenging environments like coal mines. The innovative anti-vibration design ensures smooth operations and an extended lifespan, raising the bar for durability to unprecedented heights.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is honored to feature a world-class TKAS idler production line, a masterpiece of Tangshan Kaiyuan's engineering ingenuity. This is further enhanced by three high-precision semi-automatic production lines from the same esteemed manufacturer, guaranteeing unmatched precision and efficiency. Our two cutting-edge idler shaft material production lines, sourced from Fuzhou Sanxun, empower us to proficiently manage a wide array of idler diameters ranging impressively fromφ89 mm to φ219 mm, delivering an outstanding length range from 190 mm to 2200 mm.Our unwavering dedication to superior craftsmanship is reflected in our choice of premium special steels for idlers, sourced from reputable suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our commitment to excellence extends through our refined steel pipe straightening process, which significantly reduces ovality and straightness variances of roller rings by an impressive 50% compared to the MT821 standard. The idler's frictional resistance coefficient is reduced from 0.025 to a remarkable 0.023, while radial runout is optimized from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness improves remarkably from 1.0 mm to an outstanding 0.20 mm. With an axial load capacity exceeding 15 KN, surpassing the MT821 standard, our idlers achieve a superior precision grade with an astonishing service life exceeding 45,000 hours.
Our production line is a beacon of technological excellence, offering full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process represents the zenith of efficiency and innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing meticulous operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between the milled grooves can be astonishingly minimal at 190mm,capably handling workpieces up to a maximum length of 2200mm.
Technological level
1. Our ingeniously designed idlers allow for effortless replacement, featuring robust welding techniques ensuring the idler shell remains wear-free throughout its impressive service life of no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We select top-tier bearings from world-renowned brands like NSK for unmatched performance.
3. The dustproof capabilities of our idlers strictly conform to the MT821 - 1999 regulations, ensuring exceptional waterproof performance that meets these rigorous standards entirely.
4. Every piece of steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Parts requiring welded structures are manufactured in full compliance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely controlled at 0.022 or below, while lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. As a recognized national 'Little Giant' and an eminent leader in the belt conveyor industry, we are proud to present our grand establishment. With a robust registered capital of 260 million yuan, our expansive domain covers a vast 650 mu, equating to about 433,333 square meters. This impressive space is home to 200,000 square meters of leading-edge factory buildings, supplemented by 13,200 square meters dedicated to offices, housing, and vital amenities. Our infrastructure is fortified by over 500 advanced sets of belt conveyor processing equipment, which collectively contribute to our substantial total assets of 800 million yuan. By harmonizing visionary design, cutting-edge research, and superior manufacturing, we deliver belt conveyors that are both innovative and unmatched. Our unwavering dedication has culminated in an extraordinary annual sales revenue of 500 million yuan, firmly establishing us as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and excellence. As a celebrated national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the respected Provincial Common Technology Development and Design Service Platform for Belt Conveyors. The China Heavy Machinery Industry Association has lauded us for our unwavering commitment to contracts and our exemplary reputation. Our trademarks and products are synonymous with excellence, holding an AAA-level quality and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive capabilities are protected by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. We're proud of our substantial contributions to national standards and scientific research, setting benchmarks with provincial and local standards, which have earned us esteemed recognition in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings boast a spectacular array of belt conveyors, meticulously designed to meet diverse requirements. Our distinguished lineup includes the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, each of which has achieved widespread acclaim in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious client base features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive prowess, with the aspiration to become the foremost belt conveyor manufacturing hub known for its supreme intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, driving market expansion and ensuring a 100% repeat purchase rate among loyal customers who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are fervently dedicated to nurturing talent and propelling innovation forward. Our substantial investments in talent acquisition and growth have crafted a formidable platform for success, drawing the finest minds in the industry. We boast a meticulously structured, multi-generational talent hierarchy that brilliantly combines the wisdom of seasoned veterans, the dynamic energy of mid-career professionals, and the groundbreaking ideas of promising young talents. Our strategic partnerships with prestigious universities, research institutions, and leading domestic enterprises have profoundly enhanced our R&D and innovation prowess, placing us at the forefront of technological advancement.
Step into a world of innovation and excellence with Yuanping Xingsheng Machinery, a company that thrives on invigorating its product range with an unwavering focus on revolutionary design and state-of-the-art R&D. Our expert team masterfully merges existing technologies with new breakthroughs, courageously tackling technical challenges. This audacious approach lays a robust foundation, driving avant-garde development and sustaining forward momentum, ensuring that every product we create is a testament to industry-leading innovation.
Customized Industrial Conveyor Roller with Durable Rubber Coating
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