Step into a world of unparalleled technological innovation with our Industrial Stainless Steel Conveyor Idler, custom designed for optimal performance even under the most demanding conditions. Engineered with exceptional anti-wear and corrosion-resistant properties, this idler is fully sealed to ward off water and dust, making it a superior choice for challenging environments like coal mines. Its anti-vibration design guarantees smooth operation and an extended service life, establishing a new standard for durability and reliability in the industry.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of cutting-edge technology with our advanced TKAS idler production line, a masterpiece of precision crafted by the renowned Tangshan Kaiyuan. This is bolstered by three semi-automatic production lines also from this esteemed manufacturer, ensuring peak efficiency and accuracy. Our capabilities are further enhanced by two sophisticated idler shaft material production lines from Fuzhou Sanxun, expertly managing a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, offering an unmatched length range from 190 mm to 2200 mm.Our unwavering dedication to exceptional quality is evident in our selection of premium-grade special steels for idlers. We meticulously source these high-caliber materials from reputable suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring every product delivers excellence in quality and performance.
Our relentless pursuit of superior quality is reflected in our specialized steel pipe straightening process, which notably reduces ovality and straightness deviations of roller rings by an astonishing 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively reduced from 0.025 to 0.023, while radial runout is dramatically refined from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is elevated from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN according to MT821 standards, our idlers achieve a distinguished precision grade with an extraordinary service life that surpasses 45,000 hours.
Our production line is a shining example of technological prowess, achieving full automation at every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the pinnacle of efficiency and innovation, ensuring our products lead in excellence.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves is as precise as 190mm,and can accommodate workpieces up to a substantial maximum length of 2200mm.
Technological level
1. Our idlers are expertly designed for effortless replacement, employing robust welding techniques that ensure the idler shell remains pristine throughout its formidable service life of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers offer unparalleled sealing, minimal rotational resistance, and extended longevity. We employ superior bearings from prestigious brands such as NSK to deliver unmatched performance and reliability.
3. The external dustproof capabilities of our idlers are meticulously designed to meet the rigorous MT821 - 1999 regulations, ensuring excellent waterproof performance that complies fully with these demanding standards.
4. Each steel component undergoes thorough pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict accordance with national welding standards, ensuring structural integrity aligns with the latest national criteria.
5. The rotational resistance coefficient of our upper idlers is precisely maintained at 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and high performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Step into the world of excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and a luminary in belt conveyor technology. Our company is a powerhouse, boasting a robust registered capital of 260 million yuan, sprawling majestically over 650 mu-equivalent to around 433,333 square meters. Within this expansive domain, we house 200,000 square meters of cutting-edge factory space, complemented by 13,200 square meters dedicated to offices, accommodations, and vital facilities. Our formidable infrastructure is powered by more than 500 state-of-the-art belt conveyor processing machines, underpinning total assets valued at an impressive 800 million yuan. We excel in the seamless fusion of visionary design, groundbreaking research, and superior manufacturing, delivering belt conveyors that are nothing short of extraordinary. This dedication has propelled us to achieve an outstanding annual sales revenue of 500 million yuan, solidifying our position as industry vanguards.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a paragon of technological innovation and excellence. As a national high-tech enterprise, we lead by example in intelligent manufacturing within Shanxi Province. Our distinguished honors include the prestigious Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association for our unwavering dedication to contracts and our stellar reputation. Our trademarks and products exemplify excellence, achieving AAA-level quality and reputation in Shanxi Province. We drive forward with a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is protected by four invention patents and seven newly filed ones, in addition to 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, our signature offerings include a distinguished range of belt conveyors, each meticulously engineered to meet diverse demands. Our premier products feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, each achieving critical acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele is a testament to our excellence, including industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our company philosophy is ingrained in our strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive brilliance, with the ambition to be the leading belt conveyor manufacturing hub known for its superior intelligence and scale. Our vision is to be celebrated as a national single champion enterprise. Upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This unwavering dedication has earned us the trust of our customers, facilitating market expansion and securing a 100% repeat purchase rate among loyal clients who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, our commitment to nurturing talent and fostering innovation is unwavering. Through substantial investments in talent acquisition and development, we have created a robust platform for growth, attracting the finest industry talent. Our structured, multi-generational talent hierarchy seamlessly integrates the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young minds. Collaborations with top universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace a world of unparalleled innovation and unyielding excellence with Xingsheng Machinery; a prestigious entity renowned for its commitment to redefining product lines through steadfast dedication to avant-garde design and state-of-the-art research and development. Our cadre of experts brilliantly merges time-tested technologies with groundbreaking advancements, addressing technical obstacles with bold resolve. This dauntless strategy crafts an unshakeable foundation, fueling innovative progress and spearheading momentum, ensuring each masterpiece we create is a beacon of industry-leading innovation.
Industry Conveyor
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