Experience the pinnacle of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to thrive under the most demanding conditions. This exceptional idler boasts unparalleled anti-wear and corrosion-resistant features, boasting a fully sealed design to repel water and dust, making it the quintessential choice for challenging environments like coal mines. With its sophisticated anti-vibration design, it ensures flawless, uninterrupted operations and an extended service life, setting a new standard for enduring reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases our cutting-edge TKAS idler production line, a masterpiece engineered by the renowned Tangshan Kaiyuan. This state-of-the-art line is complemented by three semi-automatic production lines from the same prestigious manufacturer, ensuring precision and operational efficiency. Furthermore, our facility features two advanced idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly cater to a diverse array of idler diameters ranging fromφ89 mm to φ219 mm, offering a remarkable length range that spans from 190 mm to 2200 mm.Our unwavering commitment to excellence is exemplified through our careful selection of premium-grade special steels for idlers. We source these superior materials from esteemed suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unmatched quality and performance.
Our relentless pursuit of exceptional quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably decreased from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an extraordinary 0.35 mm. After straightening, straightness improves from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade with an extraordinary service life of over 45,000 hours.
Our production line is a testament to technological excellence, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing employs state-of-the-art fully automated production lines, conducting precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains pristine throughout its impressive service life, which extends to no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and extended longevity. We employ high-quality bearings from leading brands like NSK to deliver unmatched performance.
3. The external dustproof capabilities of our idlers rigorously comply with the MT821 - 1999 regulations, ensuring superior waterproof performance that adheres fully to these stringent standards.
4. Each steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict alignment with national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, emphasizing our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and pioneering force in the realm of belt conveyors. Our formidable establishment boasts a robust registered capital of 260 million yuan and spans a vast expanse of 650 mu, equating to a remarkable 433,333 square meters. Within this extensive domain, we have constructed 200,000 square meters of cutting-edge factory buildings, alongside 13,200 square meters dedicated to offices, accommodation, and essential amenities. Our operations are fueled by a fleet of over 500 state-of-the-art belt conveyor processing units, contributing to our impressive total assets of 800 million yuan. By expertly weaving visionary design, groundbreaking research, and unmatched manufacturing prowess, we deliver innovative and unrivaled belt conveyor solutions. This unwavering commitment has propelled us to achieve an exceptional annual sales revenue of 500 million yuan, cementing our status as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of cutting-edge innovation and technical excellence. As a proud national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our array of prestigious awards includes the Enterprise Technology Center of Shanxi Province and the revered Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we are lauded for our unwavering adherence to contracts and sterling reputation. Our trademarks and products stand as symbols of distinction, celebrated with an AAA-level quality and reputation in Shanxi Province. We advance through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative efforts are fortified with 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our impactful contributions to national standards and scientific research have forged benchmarks with provincial and local standards, earning esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an extraordinary collection of belt conveyors, each meticulously designed to meet diverse demands. Our signature products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive distinction, with the goal of becoming the premier belt conveyor manufacturing hub, renowned for superior intelligence and scale. Our vision is to be acknowledged as a national single champion enterprise. Guided by the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast dedication has earned us the unwavering confidence of our users, driving market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery wholeheartedly embraces the cultivation of talent and the advancement of innovation. Through substantial investments in talent acquisition and development, we have built a dynamic growth platform that attracts the elite of industry talent. Our structured, multi-generational talent echelon seamlessly fuses the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company renowned for revitalizing its product lineup through an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly merges existing technologies with novel advancements, tackling technical challenges head-on. This resolute approach establishes an unshakeable foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft is a testament to the apex of industry innovation.
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