Introducing our bespoke Industrial Belt Conveyor, a marvel of engineering crafted to deliver unparalleled durability and performance. This custom-made, maintenance-free machine is a powerhouse against wear and tear, boasting anti-corrosion properties and sealed to perfection for waterproof and dustproof functionality. Designed to excel in anti-vibration conditions, it features high-quality steel for idlers, making it an ideal choice for the demanding environments of coal mines.
Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
Warranty Prriod |
1 Year |
Product Color |
Customized |
Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
Trademark |
xingsheng |
Origin |
China |
BASIC INFORMATION OF CONVEYOR Idler |
Product Trademark |
Risbon |
Idler Diameter |
φ89-φ219 |
Idler Length |
200mm-2800mm |
Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands proud with a prestigious TKAS idler production line, originating from the esteemed Tangshan Kaiyuan. This state-of-the-art line is complemented by three additional semi-automatic lines from the same reputable source. The innovation continues with two advanced idler shaft material production lines from the renowned Fuzhou Sanxun, empowering us to masterfully process an extensive range of idlers, catering to diameters fromφ89 mm-φ219mm, accompanied by a remarkable length range from 190mm - 2200mm.With an unwavering commitment to excellence, we select only the finest special steels from prestigious suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) for our idlers, ensuring superior quality and longevity.
We take immense pride in our specialized straightening process for steel pipes, which dramatically enhances precision by reducing ovality and straightness errors of roller rings by an incredible 50% over the MT821 standard. Our idlers showcase a reduced frictional resistance coefficient, from 0.025 to an impressive 0.023, and improved radial runout, bringing it down from 1.0 mm to a superb 0.35 mm. The straightness post-straightening improves from 1.0 mm to an exceptional 0.20 mm. Our idlers, with an axial load beyond 15 KN per MT821 standard, boast a lifespan exceeding 45,000 hours, elevating their precision grade.
Our production line is a beacon of innovation, achieving full automation across every aspect of the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This harmonious operation stands as a testament to our commitment to efficiency and cutting-edge technology.
Our idler shaft processing leverages state-of-the-art fully automatic production lines, providing precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and meticulous milling of flat groove operations. The precision achieved allows for groove distances as minimal as 190mm,while handling workpieces up to an extraordinary maximum length of 2200mm.
Technological level
1, Our idlers are ingeniously constructed for effortless replacement. The robust welding craftsmanship guarantees no wear on the idler shell during its extensive service life, which astonishingly extends beyond 45,000 hours.
2, These idlers are equipped with premium bearings and expertly stamped bearing housings, featuring sophisticated double-layer seals. This design ensures excellent sealing, minimal rotational resistance, and prolonged life span, employing top-tier bearings from elite brands like SKF to guarantee optimal performance.
3, Our idlers' superior dustproof capabilities strictly conform to the stringent MT821 - 1999 regulations, with waterproof performance adhering to these rigorous industry standards as well.
4, Each piece of steel undergoes rigorous pre-treatment to achieve the St2-1/2 level. Components that involve welded structures are meticulously manufactured in strict accordance with national welding standards, ensuring a flawless structural fit that aligns with the latest national criteria.
5, The rotational resistance coefficient for our upper idlers is a precise 0.022 or lower, while the lower idlers boast an even more impressive coefficient not exceeding 0.02, showcasing our commitment to exceptional engineering and unsurpassed performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., the epitome of excellence and innovation in the belt conveyor industry. As a distinguished national 'Little Giant' enterprise, we take pride in our impressive registered capital of 260 million yuan. Our sprawling infrastructure covers 650 mu, translating to a remarkable 433,333 square meters, including 200,000 square meters of cutting-edge factory space. Additionally, we offer 13,200 square meters for offices, accommodation, and essential facilities. Equipped with over 500 advanced belt conveyor processing units, our total assets reach an astounding 800 million yuan. Our core strength lies in pioneering design, research, and manufacturing, crafting unique and innovative belt conveyors that drive an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes technological innovation and excellence. As a distinguished national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors in Shanxi. Recognized by the China Heavy Machinery Industry Association, our excellence in contract fulfillment and outstanding reputation is celebrated. Our products and trademarks represent Shanxi's AAA-level quality and prestige. A doctoral workstation at Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology showcases our commitment to advancement. Our innovation is safeguarded by 4 invention patents and 7 new applications, along with 52 utility model patents. Our contributions to national standards have set benchmarks, earning us esteemed recognitions in Shanxi and Xinzhou City.
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3. Main Products and Customers
Xingsheng Company offers an impressive array of belt conveyors, each tailored to address diverse needs. Our flagship models include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These remarkable products have garnered a strong market presence across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele boasts industry titans like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, amongst others.
4. Company Philosophy
At the heart of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. lies a philosophy grounded in strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are relentless in our pursuit of specialization, refinement, and innovative excellence, aspiring to lead as the ultimate belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to ascend as a national single champion enterprise. By championing 'innovation by all employees,' 'quality first,' and 'unconditional service,' we steadfastly uphold rigorous process and quality control. This dedication has garnered the unwavering trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate, with patrons consistently praising our unmatched product quality.
EnterpriseQualificationCertificate
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R&D Center
Xingsheng Machinery is committed to nurturing talent and fostering innovation. By strategically investing in talent acquisition and advancement, we have cultivated a robust growth platform that attracts top industry elites. Our well-structured, multi-generational talent framework blends the wisdom of seasoned experts, the vigor of mid-career professionals, and the creativity of youthful innovators. Collaborations with eminent universities, research institutions, and leading domestic enterprises have augmented our R&D and innovation prowess, propelling us to the forefront of technological advancements.
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation, rooted in a rich tradition of excellence. Our relentless pursuit of groundbreaking design and advanced research and development signifies our dedication to revitalizing our product offerings. By seamlessly transforming existing technologies, we consistently tackle and overcome technical challenges. This unwavering commitment has laid a formidable foundation, propelling our pioneering development efforts and ensuring we lead the way into the future.
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Industry Conveyor