Introducing our meticulously engineered High-Quality, Factory Custom-Made, Maintenance-Free Conveyor Idler, perfect for the coal mine industry. It boasts unparalleled anti-wear and anti-corrosion properties, with its sealed construction offering waterproof and dustproof benefits paired with outstanding anti-vibration capabilities. Crafted with premium high-quality steel, this product exemplifies robust durability and performance, making it a cornerstone in industrial applications.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to showcase its state-of-the-art manufacturing prowess. At the core is the renowned TKAS idler production line by Tangshan Kaiyuan, celebrated for its precision and dependability. Augmenting this are three additional semi-automatic lines, ensuring production versatility and efficiency. Our craftsmanship is further amplified by two advanced idler shaft material lines from Fuzhou Sanxun, allowing us to expertly accommodate a wide array of idler diameters with finesse.φ89 mm-φ219mm demonstrating an extraordinary capacity to span lengths ranging from 190mm to a remarkable 2200mm.Our commitment to excellence in sourcing is apparent through our selection of superior special steels for idler production. By partnering with esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), we ensure that only the finest materials contribute to our products' exceptional quality.
We are committed to precision. Our unique steel pipe straightening process significantly reduces ovality and straightness errors, outperforming industry norms by 50% over the MT821 standard. Our idlers feature a reduced simulated frictional resistance coefficient, decreasing from 0.025 to an outstanding 0.023. Radial runout is minimized from 1.0 mm to an impressive 0.35 mm, while straightness is improved from 1.0 mm to an exceptional 0.20 mm. With an axial load capacity exceeding 15 KN as per MT821, our idlers' lifespan is elevated to an extraordinary level, providing over 45,000 hours of reliable service.
Our production line shines as a beacon of technological excellence, embodying full automation from start to finish—encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined process establishes a new standard in innovative manufacturing, epitomizing efficiency and technological advancement.
Employing cutting-edge, fully automatic production lines for idler shaft processing, we achieve unprecedented precision. Our operations include servo-fixed-length cutting, turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The extraordinary proximity between two milled grooves can be as precise as190mm, while effortlessly accommodating workpieces with lengths up to a remarkable 2200mm.
Technological excellence
1, Our idlers are crafted for seamless replacement, with robust and enduring welding craftsmanship ensuring the idler shell remains wear-free over its extensive standard service life, lasting an impressive 45,000 hours.
2, Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing and minimal rotational resistance, significantly extending their longevity. To ensure optimal performance, we integrate elite bearings sourced from esteemed imported brands.
3, Our idlers' dustproof capabilities are rigorously compliant with MT821 - 1999 guidelines, while their waterproof performance meets these stringent standards effortlessly.
4, Our steel materials undergo meticulous pre-treatment to achieve the St2-1/2 level. Every welded structure adheres to rigorous national welding standards, ensuring full compliance with the latest national criteria.
5, Our upper idlers exhibit a rotational resistance coefficient precisely at or below 0.022, while lower idlers maintain an even more stringent threshold, not exceeding 0.02, underscoring our dedication to superior engineering.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious 'Little Giant' enterprise renowned nationwide for its unparalleled expertise in the belt conveyor industry. With a strong registered capital of 260 million yuan, our vast operations stretch across 650 mu, or an impressive 433,333 square meters. Within this expansive territory, we have meticulously crafted 200,000 square meters of state-of-the-art factory buildings. Our facilities also incorporate 13,200 square meters dedicated to modern offices, comfortable living quarters, and essential auxiliary services. Our comprehensive arsenal boasts over 500 advanced sets of belt conveyor processing equipment, amassing total assets valued at 800 million yuan. At the confluence of innovation and manufacturing supremacy, we deliver uniquely advanced belt conveyors, achieving an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and excellence. As a nationally acclaimed high-tech enterprise, we are a leading force in intelligent manufacturing within Shanxi Province. Our eminent accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Endorsed by the China Heavy Machinery Industry Association, we are celebrated for our steadfast commitment to contracts and our sterling reputation. Our trademarks and products are adorned with the hallmark of excellence in Shanxi Province, epitomizing our AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology further affirms our commitment to progress. Our innovation prowess is safeguarded by 4 invention patents, with 7 more in application and 52 utility model patents. We proudly contribute to national standards and scientific research, setting benchmarks with provincial and local standards and receiving esteemed accolades in both Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company presents an exceptional range of belt conveyors, each crafted with precision to fulfill diverse needs. Our flagship offerings, including the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, have become foundational in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic dedication to 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and innovative brilliance positions us as the preeminent belt conveyor manufacturing center, renowned for its exceptional intelligence and scale. Our vision is to be recognized as the national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise stringent process and quality control. This steadfast dedication has earned us the profound trust of our users, driving market growth and guaranteeing a 100% repeat purchase rate among dedicated supporters, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is deeply committed to nurturing talent and fueling innovation. Through relentless investment in talent acquisition and development, we've established a dynamic growth platform that attracts industry elites. Our structured, multi-generational talent pipeline blends the wisdom of senior experts, the vigor of middle-aged professionals, and the creativity of young innovators. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, propelling us to the pinnacle of technological progress.
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of innovation, perpetually infusing life into its product line. With a storied history of excellence, we at Xingsheng Machinery are wholeheartedly committed to pioneering design and cutting-edge research and development. Our journey involves the seamless integration of new, transformative technologies while redefining existing ones, triumphantly navigating through myriad technical hurdles. This robust foundation fuels our forward-thinking trajectory, ensuring that we remain at the forefront of industrial advancement.
Industry Conveyor
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