Unveil the pinnacle of technological innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, ingeniously engineered to triumph in the harshest environments. Emphasizing premium anti-wear and corrosion-resistant capabilities, this idler is meticulously sealed to fend off water and dust, rendering it the quintessential selection for demanding applications such as coal mining. Its sophisticated anti-vibration design assures uninterrupted performance and extends longevity, establishing a new standard for endurance.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in operating a cutting-edge TKAS idler production line, meticulously crafted by the acclaimed Tangshan Kaiyuan. This innovation is seamlessly supported by three semi-automatic production lines from the same prestigious manufacturer, guaranteeing precision and effectiveness. Furthermore, we boast two advanced idler shaft material production lines from Fuzhou Sanxun, proficiently managing a wide array of idler diameters ranging fromφ89 mm to φ219 mm, providing a remarkable length spectrum from 190 mm to 2200 mm.Our unwavering dedication to superior quality is manifested in our choice of top-tier special steels for idlers. We procure these exceptional materials from trusted suppliers, such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of excellence is evident through our bespoke steel pipe straightening process, which significantly reduces ovality and straightness variances of roller rings by a staggering 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient remarkably lowers from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness improves from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers achieve an elevated precision grade with a phenomenal service life surpassing 45,000 hours.
Our production line epitomizes technological excellence, achieving complete automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process exemplifies the pinnacle of efficiency and cutting-edge innovation.
Our idler shaft processing capitalizes on state-of-the-art fully automated production lines, performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The separation between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for straightforward replacement, with resilient welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life, which reaches no less than 45,000 hours.
2. Boasting specialized bearings and stamped bearing housings with dual-layer seals, our idlers promise exemplary sealing, minimal rotational resistance, and prolonged lifespan. We employ premier bearings from esteemed brands such as NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 standards, ensuring superior waterproof properties that fully comply with these stringent regulations.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict conformity with national welding standards, guaranteeing structural alignment with contemporary national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and unparalleled performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space for offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. passionately commits to the pursuit of excellence by nurturing talent and spurring innovation. Our strategic investments in talent acquisition and development have forged a dynamic growth platform, attracting the finest minds within the industry. Our structured, multi-generational talent echelon marries the experience of seasoned experts, the energy of mid-career professionals, and the creativity of young talents. By partnering with prestigious universities, research institutions, and leading domestic enterprises, we have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
With an unwavering devotion to innovation and excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. revitalizes its product lineup, driven by groundbreaking design and cutting-edge R&D. Our team of seasoned experts seamlessly merges existing technologies with pioneering advancements, courageously overcoming technical challenges. This steadfast approach forms a robust foundation that fuels pioneering development and propels forward momentum, ensuring each product we craft epitomizes industry innovation and stands at the pinnacle of technological advancement.
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