Step into a world of cutting-edge innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously crafted to perform in the most demanding environments. This exceptional idler is engineered with unparalleled anti-wear and corrosion-resistant features, ensuring it remains fully sealed against water and dust infiltration. Its anti-vibration design guarantees flawless operation and significantly extends its service life, making it the ultimate choice for tough environments like coal mines. Set a new standard for durability and efficiency with our revolutionary idler.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly boasts a top-tier TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from this revered manufacturer, epitomizing precision and efficiency. Adding to our capabilities are two sophisticated idler shaft material production lines from Fuzhou Sanxun, allowing us to expertly manage a wide range of idler diameters, fromφ89 mm to φ219 mm, offering an impressive length spectrum stretching from 190 mm to 2200 mm.Our unwavering dedication to quality is reflected in our choice of premium special steels for idlers. We procure these exceptional materials from distinguished suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peerless quality and performance.
Our relentless quest for superior quality is evident in our unique steel pipe straightening process, which dramatically reduces ovality and straightness variations of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to a remarkable 0.35 mm. Post-straightening, straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. Boasting an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve elevated precision and a service life surpassing an extraordinary 45,000 hours.
Our production line exemplifies technological excellence, achieving comprehensive automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process stands as a testament to peak efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing meticulous operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimal distance between two milled grooves can be as short as 190mm,capable of accommodating workpieces up to a substantial length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, featuring robust welding techniques that ensure the idler shell remains unscathed throughout its remarkable service life, which extends no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver remarkable sealing, minimal rotational resistance, and prolonged durability. We employ high-quality bearings from distinguished brands like NSK for unmatched performance.
3. The dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring exceptional waterproof performance that meets these stringent standards with confidence.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are crafted in strict compliance with national welding standards, ensuring structural coherence with the latest national specifications.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to exceptional engineering and performance.
Applicationindustries of the product
Step into the world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a beacon of industrial brilliance and a national 'Little Giant' in belt conveyor manufacturing, where excellence and precision are a way of life.
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a leader in belt conveyors. We boast a registered capital of 260 million yuan and cover a vast area of 650 mu, equivalent to 433,333 square meters. Our infrastructure includes 200,000 square meters of advanced factory buildings and 13,200 square meters for offices and facilities. With over 500 state-of-the-art processing equipment, our assets total 800 million yuan. Our synergy of design, research, and manufacturing delivers unparalleled belt conveyors, resulting in an impressive annual sales revenue of 500 million yuan, solidifying our leadership.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is celebrated as a technological beacon and a model for intelligent manufacturing in Shanxi Province. As a national high-tech enterprise, we house the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our dedication to excellence is recognized by the China Heavy Machinery Industry Association, awarding us for contract integrity and stellar reputation. Our trademarks embody AAA-level quality in Shanxi Province. We drive innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment. Our inventive spirit is protected by 4 invention patents, 7 pending, and 52 utility model patents. We have set benchmarks with provincial and national standards, earning accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's primary products are expertly crafted belt conveyors, including the acclaimed DTL general fixed series, DSJ telescopic series, and DTC large inclination series. These products are celebrated across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clients include giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We strive for specialization, refinement, and inventive excellence, aspiring to be the leading belt conveyor manufacturing center, renowned for intelligence and scale. Our vision is to be celebrated as a national single champion enterprise. By adhering to 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous quality control. This dedication has earned us unwavering customer trust, driving market growth and a 100% repeat purchase rate, with customers consistently praising our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is dedicated to nurturing talent and fostering innovation. Through significant investment in talent acquisition and growth, we have built a dynamic platform attracting top-tier industry talent. Our multi-generational talent structure merges the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovation of young minds. Our partnerships with leading universities, research institutions, and domestic enterprises have greatly enhanced our R&D capabilities, placing us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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