Presenting our top-tier, custom-crafted Maintenance-free Conveyor Idler designed for peak anti-wear and anti-corrosion performance. This robust marvel is sealed, waterproof, dustproof, and anti-vibration, constructed with high-grade steel to meet the rigorous demands of the coal mining industry.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our prestigious Yuanping Xingsheng Machinery Manufacturing Co., Ltd is proud to feature a premier TKAS idler production line from the distinguished Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines also from this renowned manufacturer. We also boast two cutting-edge idler shaft material production lines crafted by the eminent Fuzhou Sanxun, showcasing our ability to meticulously produce a diverse range of idlers with myriad diameters.φ89 mm-φ219mm and an extensive length spectrum stretching from 190mm - 2200mm. Our unwavering pursuit of excellence shines through in our selection of premium special steels for idlers, sourced from esteemed suppliers such as Xuzhou Guanghuan and the illustrious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our steadfast dedication to unequaled quality includes specialized straightening processes for steel pipes. This meticulous adjustment remarkably reduces the ovality and straightness discrepancies of roller rings by a stunning 50% against the MT821 standard. The idler's frictional resistance coefficient is astoundingly lowered from 0.025 to 0.023; radial runout is drastically improved from 1.0 mm to a precise 0.35 mm; and post-straightening straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, as required by the MT821 standard, our idlers' lifespan advances one precision grade, triumphantly exceeding 45,000 hours.
Our state-of-the-art production line stands as a testament to technological innovation, achieving complete automation in every facet of the idler production process. This includes straightening, pipe cutting, boring, stamping, welding, and assembly, embodying pinnacle efficiency and pioneering innovation.
Our idler shaft processing harnesses the latest fully automated production lines, masterfully executing precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves. Notably, the distance between two milled grooves can be an impressive minimum of 190mm, with the capability to handle workpieces up to an awe-inspiring maximum length of 2200mm
Technological level
1, Ingeniously engineered for seamless replacements, our idlers feature enduring welding craftsmanship that guarantees the idler shell remains unworn throughout its remarkable standard service life of no less than 45,000 hours.
2, Our idlers integrate specialized bearings and expertly stamped bearing housings with dual-layer seals. This superior design ensures exceptional sealing and minimal rotational resistance, substantially extending the idlers' lifespan. We incorporate elite bearings from internationally acclaimed brands to deliver unparalleled performance.
3, The idlers' external dustproof capacities are in strict conformance with the MT821 - 1999 standards, and their waterproof efficacy meets these rigorous criteria with excellence.
4, All steel materials are meticulously pre-treated to St2-1/2 level. Parts entailing welded structures are manufactured with unwavering compliance to national welding standards, ensuring full structural alignment with the latest national benchmarks.
5, The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, reflecting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise that's setting the benchmark in the world of belt conveyors. Our firm stands tall with a substantial registered capital of 260 million yuan. Our expansive site covering 650 mu, equivalent to 433,333 square meters, is a testament to our ambition, featuring 200,000 square meters of cutting-edge factory buildings. Additionally, our premises encompass 13,200 square meters devoted to offices, accommodation, and auxiliary facilities, ensuring smooth operations. Equipped with over 500 state-of-the-art sets of belt conveyor processing equipment, our total assets rise to an impressive 800 million yuan. Seamlessly blending innovative design, research, and manufacturing prowess, we deliver unique belt conveyors that drive an annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and excellence. As a national high-tech enterprise and a demonstration enterprise for intelligent manufacturing in Shanxi Province, our accolades are numerous. We are proud to house the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, our steadfast commitment to contracts and our stellar reputation are well recognized. Our trademarks and products are celebrated in Shanxi Province, earning us an AAA-level quality and reputation. The presence of a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology exemplifies our dedication to intellectual advancement. We boast 4 invention patents alongside 7 newly applied ones, and 52 utility model patents, all safeguarding our innovations. Our influence extends to national standards and scientific research, establishing benchmarks recognized across Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is a diverse lineup of meticulously engineered belt conveyors. Our flagship products, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, are celebrated for their excellence. These premier products have secured markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our client roster features prestigious industry leaders such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is driven by a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and innovative excellence, with the ambition to be acknowledged as the foremost belt conveyor manufacturing hub, characterized by superior intelligence and scale. Our vision is to become a national single champion enterprise. We uphold the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' applying rigorous process and quality control at every step. This steadfast dedication has won us the enduring trust of our users, enabling market expansion and ensuring a remarkable 100% repeat purchase rate among loyal patrons who consistently extol our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and fostering innovation. Through continuous investment in talent acquisition and development, we have established a robust growth platform that draws industry elites. Our structured, multi-generational talent framework integrates the wisdom of senior experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering commitment to innovation and a rich tradition of excellence, Xingsheng Machinery continually breathes new life into its product lineup. We passionately engage in groundbreaking design and advanced research and development, seamlessly transforming existing technologies and overcoming a myriad of technical challenges. This has allowed us to establish a robust foundation that not only supports but propels our pioneering development into the future.
Industry Conveyor
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