Explore our High-Quality Factory Custom-made Conveyor Idler—engineered to be truly Maintenance-free with outstanding Anti-wear, Anti-corrosion, Waterproof, Dustproof, and Anti-vibration properties. Crafted from Premium High-Quality Steel, this idler epitomizes reliability and durability.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in our state-of-the-art idler production capabilities. Our top-tier production line, the acclaimed TKAS idler production line by the renowned Tangshan Kaiyuan, is complemented by three additional semi-automatic lines from the same prestigious manufacturer. We further bolster our production with two highly advanced idler shaft material lines developed by the eminent Fuzhou Sanxun, empowering us to process a diverse array of idlers.Our idlers range in diameter from φ89 mm to φ219 mm, and flaunt an impressive length spectrum stretching from 190 mm to a remarkable 2200 mm.Our relentless commitment to excellence is underlined by our use of high-quality special steels from respected suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) for our idlers, ensuring unparalleled quality and performance.
In our pursuit of superior quality, we apply specialized straightening to steel pipes, reducing ovality and straightness errors of roller rings by an impressive 50% compared to the MT821 standard. Our idlers boast a reduced simulated frictional resistance coefficient from 0.025 to 0.023, while improving radial runout from 1.0 mm to a remarkable 0.35 mm, and enhancing post-straightening straightness to an outstanding 0.20 mm. Withstanding an axial load surpassing 15 KN as per MT821 standards, the lifespan of our idlers exceeds a remarkable 45,000 hours, advancing by one precision grade.
Our technologically advanced production line achieves full automation across every idler production stage, including straightening, pipe cutting, boring, stamping, welding, and assembly—showcasing the epitome of efficiency and innovative engineering.
Our idler shaft processing line leverages cutting-edge automation technology for precise operations including servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. We offer an impressive minimal groove distance of 190mm,and can efficiently manage workpieces up to a maximum length of 2200mm.
Technological Level
1. Ingeniously designed for seamless replacement, our idlers showcase robust welding craftsmanship that ensures no wear on the idler shell throughout an impressive service life exceeding 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee superior sealing, minimal rotational resistance, and an extended lifespan. We select elite bearings from reputable imported brands, ensuring outstanding performance and reliability.
3. Adhering to stringent MT821 - 1999 regulations, our idlers deliver exceptional dustproof and waterproof performance, meeting rigorous industry standards.
4. Each steel material undergoes rigorous pre-treatment to achieve St2-1/2 level; parts involving welded structures are meticulously crafted to meet national welding standards for structural integrity and compliance with the latest criteria.
5. Our upper idlers maintain a precise rotational resistance coefficient of 0.022 or below, while lower idlers achieve an even more remarkable coefficient not exceeding 0.02, exemplifying our dedication to superior engineering.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an acclaimed national 'Little Giant' enterprise revered in the belt conveyors industry. With an impressive registered capital of 260 million yuan, our expansive operations cover 650 mu or about 433,333 square meters. Within this space, we've developed 200,000 square meters of cutting-edge factory buildings and dedicated 13,200 square meters for offices, accommodations, and auxiliary facilities. Equipped with over 500 advanced sets of belt conveyor processing equipment, we proudly hold total assets of 800 million yuan. By blending innovative design, research, and manufacturing, we craft unique and standout belt conveyors, generating an extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies technological brilliance and innovation. As a distinguished national high-tech enterprise and a model for intelligent manufacturing in Shanxi Province, we take pride in our accolades. These include the Enterprise Technology Center of Shanxi Province and the coveted Provincial Common Technology Development and Design Service Platform for Belt Conveyors. With commendations from the China Heavy Machinery Industry Association, our commitment to contracts and stellar reputation are celebrated. Our trademarks and products reflect Shanxi Province's AAA-level quality and reputation. Our partnership with the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, featuring a doctoral workstation, underlines our dedication to innovation. We proudly hold 4 invention patents, 7 newly applied patents, and 52 utility model patents. Our contributions to national standards and research have established benchmarks recognized in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings encompass a comprehensive suite of meticulously engineered belt conveyors. Our leading products include the versatile DTL general fixed series, the adaptable DSJ telescopic series, and the pioneering DTC large inclination series. These outstanding products have captured markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele comprises industry titans such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy embodies a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our quest for specialization, refinement, and innovative excellence, aspiring to be the foremost belt conveyor manufacturing center, celebrated for its intelligent superiority and scale. Our vision is to ascend as a national single champion enterprise. Grounded in principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control. This steadfast devotion has earned us our users' enduring trust, facilitating market expansion and securing a 100% repeat purchase rate from loyal patrons who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and advancing innovation. Through continuous investment in talent acquisition and development, we have established a dynamic growth platform that attracts industry luminaries. Our structured, multi-generational talent framework harmonizes the expertise of senior specialists, the dynamism of experienced professionals, and the creativity of emerging talent. Collaborations with esteemed universities, research institutions, and top domestic enterprises have bolstered our R&D and innovation prowess, propelling us to the vanguard of technological progress.
With an unwavering dedication to cutting-edge innovation and a rich tradition of unparalleled excellence, Xingsheng Machinery has persistently revolutionized its product suite. The company passionately immerses itself in both groundbreaking designs and the avant-garde R&D of pioneering products, while seamlessly advancing existing technologies. Overcoming an extensive array of technical challenges, Xingsheng Machinery has established an unyielding foundation, propelling its groundbreaking developments forward with great momentum.
Industry Conveyor
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